Руководство по эксплуатации двигателя cat

• 29, 170 SEBU8083-09 Maintenance Section Cooling System Coolant (DEAC) — Change NOTICE Improper or incomplete rinsing of the cooling system can result in damage to copper and other metal com- ponents. To avoid damage to the cooling system, make sure to completely flush the cooling system with clear wa- ter. Continue to flush the system until all signs of the cleaning agent are gone. 5. Stop the engine and al low the engine to cool. Loosen the cooling system filler cap slowly in o…

• 50, Caterpillar C7 SEBU8083-09 191 Maintenance Section Diesel Particulate Filter — Clean Note: This minimum maintenance i nterval is only valid for engines that are built in 2007, 2008, or 2009. Note: The following vehicles a re not qualified for reduced maintenance intervals, even when the vehicles are included in the above list. • Any vehicle with an exhaust sy stem that is mounted vertically • Any vehicle that has a DPF that is mounted behind the cab and outside of the frame rails Please consult yo…

• 76, Caterpillar C7 SEBU8083-09 217 Maintenance Section Fuel System — Prime 1. Check that the fuel supply valve ( if equipped) is in the “ON” position. 2. Open the fuel priming pump and operate the fuel priming pump until astrongpressureisfelt.This procedure will require considerable strokes. Lock the fuel priming pump. NOTICE Do not crank the engine c ontinuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again. 3. Promptly …

• 40, SEBU8083-09 181 Maintenance Section Cooling System Supplemental Coolant Additive (SCA) — Test/Add NOTICE Cooling system coolant additiv e contains alkali. To help prevent personal injury, avoid contact with the skin and the eyes. Do not drink cooling system coolant additive. Note: Test the Supplemental Coolant Additive (SCA) or test the SCA concentration as part of an S·O·S Coolant Analysis. Test the SCA Concent…

• 22, SEBU8083-09 163 Maintenance Section Battery — Replace Note: Always recycle a battery. N ever discard a battery. Return used batteries to an appropriate recycling facility. 5. Remove the used battery. 6. Install the new battery. Note: Before the cables are connected, ensure that the key start switch is OFF. 7. Connect the cable from the starting motor to the POSITIVE “+” battery terminal. 8. Connect the cable from the ground plane to the NEGATIVE “-” battery …

• 13, 154 SEBU8083-09 Maintenance Section ARD Nozzle — Clean Procedure for Cleaning th e ARD Nozzle The liquid cleaner that is used to clean the nozzle for the Aftertreatment Regeneration Device (ARD) is available at your Caterpillar dealer. The cleaner is already measured into a dispenser. Contact your authorized Caterpillar dealer for the current part number for the filled bottle. Turn off the engine. Use an all…

• 83, 224 SEBU8083-09 Maintenance Section Fuel System Water Separator — Check/Drain i03009440 Fuel System Water Separator — Check/Drain SMCS Code: 1263-535; 1263-543 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. Refer to Special Pu…

• 69, 210 SEBU8083-09 Maintenance Section Engine Oil and Filter — Change Note: Caterpillar cannot guaran tee the performance of lubricants or filters that are not sold by Caterpillar. The performance guarantee of any commercially available lubricant is the responsibility of that oil company. The performance guarantee of a ny commercially available filter is the responsibility of the filter manufacturer. Table for Extended Oil Change Intervals In order to …

• 44, SEBU8083-09 185 Maintenance Section Crankcase Fumes Fitting — Inspect/Clean i02678214 Crankcase Fumes Fitting — Inspect/C lean SMCS Code: 1317-040; 1317-070 g01345683 Illustration 44 (1) Clamps (2) Nu t (3) Fitting 1. Loosen the clamps that attach the tube that carries fumes from the engine crankcase breather to the aftertreatment regeneration device (ARD). Remove the end of the tube from the breather. 2. Remove the nut at the end of the tube from the fitting and …

• 16, SEBU8083-09 157 Maintenance Section ARD Spark Plug — Inspect/Replace g01308813 Illustration 39 (1) Wiring harnes s (2) Spark plug 1. Remove wire harness (1) from spark plug (2). Personal injury can result from air pressure. Personal i njury can result without following prop- er procedure. When using pressure air, wear a pro- tective face shield and protective clothing. The maximum air pressure for …

• 52, SEBU8083-09 193 Maintenance Section Engine Air Cleaner Element (Dual Element) — Clean/Replace i02353651 Engine Air C le aner Element (Dual Eleme nt) — Clean/Repl ace (If Equip ped) SMCS Code: 1054-037; 1054-5 10 See this Operation and Maintenance Manual, “Engine Air Cleaner Element — Clean/Replac e” for information on servicing the primary air filter. Inspecting and Replac ing the Secondary Air Cleaner Eleme…

• 66, Caterpillar C7 SEBU8083-09 207 Maintenance Section Engine Oil and Filter — Change 2. Cut the oil filter open with a 175-7 546 Oil Filter Cutter. Break apart the pleats and inspect the oil filter for metal debris. An excessive amount of metal debris in the oil filter may indicate early wear or a pending failure. Use a magnet to differentiate between the ferrous metals and the nonferrous metals that are found in the oil…

• 79, 220 SEBU8083-09 Maintenance Section Fuel System Primary Filter (Water Separator) Element — Replace 3. Dispose of the contents of the filt er. Remove bowl (2) from element (1). The bowl is reusable. Do not discard the bowl. Dispose of the used element. 4. Remove the O-ring from the gland of the bowl. Clean the following components: • Bowl • O-ring • Mounting base Inspect the O-ring for damage and for deterioration. If necessary, replace the old O-ring with a new O…

• 57, 198 SEBU8083-09 Maintenance Section Engine Crankcase Breather — Clean i02333200 Engine Crankcase Breather — Clean SMCS Code: 1317-070 g01164541 Illustration 48 1. Remove the cover on breather (1). Remove the breather assembly and the seal. 2. Wash the breather element in solvent that is clean and nonflammable. Allow the breather element to dry before installation. 3. Install a breather element that is clean and dry. Install the breather assembly and the seal. 4. Install…

• 38, SEBU8083-09 179 Maintenance Section Cooling System Coolant S ample (Level 1) — Obtain • Keep the unused sampling bottles stored in plastic bags. • Obtain coolant samples directly from the coolant sample port. You should not obtain the samples f rom any other location. • Keep the lids on empty sampling bottles until you are ready to collect the sample. • Place the sample in the mailing tube immediately after obtaining the sample in order to avoid contamination. �…

• 51, 192 SEBU8083-09 Maintenance Section Engine — Clean i01646701 Engine — Clean SMCS Code: 1000-070 Personal injury or death can result from high volt- age. Moisture c an create paths of electrical conductiv- ity. Make sure that the electrical system is OFF. Lock out the starting controls and tag the c ontrols “DO NOT OPERATE”. NOTICE Accumulatedgreaseandoilonanengineisafire haz- ard. Keep the engine cle…

• 8, SEBU8083-09 149 Maintenance Section Maintenance Interval Schedule Engine Valve Lash — Inspect/Adju st …………………………………………….. 213 Starting Motor — Inspect …………………………………………………………….. 233 Water Pump — Inspect ……………………………………………………………….. 239 PM Level 3 — Every 483 000 km (300 000 miles) or 190 000 L (50 000 US gal) of Fuel or 6000 S ervice Hours or 3 Years …

• 37, 178 SEBU8083-09 Maintenance Section Cooling System Coolant Sample (Level 1) — Obtain g00103639 Illustration 43 Typical filler cap gaskets 3. Clean the cooling system filler cap and check the condition of the filler cap gaskets. Replace the cooling system filler cap if the filler cap gaskets are damaged. Reinstall the cooling system fi ller cap. 4. Inspect the cooling system for leaks. i02762…

• 94, Caterpillar C7 SEBU8083-09 235 Maintenance Section Turbocharger — Inspect NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitabl e containers before open- ing any compartment or disassembling any compo- nent containing fluids. Refer to Special Publication, NENG250…

Caterpillar is one of the world’s leading manufacturers of specialized equipment for the mining, construction, transportation and other industries. A wide variety of other products are also
available under the Cat® brand. The corporation includes more than 480 divisions, which are located in 50 different countries on all continents, with the exception of Antarctica. The company is
headquartered in the USA.

Construction and road repair industry

For these areas, Caterpillar produces a wide range of specialized equipment: motor graders, bulldozers, asphalt pavers, conventional, telescopic and mini-loaders (wheel and tracked), road milling
machines, road surface reclamation machines, dump trucks (off-road, articulated), skidders, pipe layers, clearing tractors, compactors, earthmoving equipment.

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Caterpillar Compact Loader

Battery

Connector

Junktion

Fuse

Joint sleeve

Cable

Twisted cables

Conductor on circuit card

Earth connection and cable

Switch

Switch, starting switch

Closing contact

Closing contact, pressure-regulated

Break contact, temperature-regulated

Thermostat, time-regulated

Slip contact, horn

MID code

10 Digital Diagnostic Tool

11 Communication adapter

12 Analyzer-programmer of the electronic control unit

13 «Electronic Technician» by Caterpillar

14 Electronic ignition system

15 Ignition control unit for spark-ignition engines

17 Engine control unit 34ХХ SI

18 Engine control unit 35ХХ SI

19 Engine control unit 36XX SI

20 Control unit for torsional loads

21 I / O Block G3600

22 Pressure control unit G3600

23 The detonation control unit

25 Control unit for injection air injection system at start-up

26 Computerized Monitoring System (CMS)

27 Electronic programmable gearbox control unit (EPTC II)

28 Traction control unit

29 Computerized profiler control system

30 Caterpillar Inspection System

31 Electronic Scraper Control System

33 Engine control unit? 2

34 Engine control unit? 3

35 Engine control unit? 4

36 Engine control unit? 1

37 Engine control unit? 5

38 Engine control unit? 6

39 Machine control unit

40 Engine control unit? 7

41 Engine control unit? 8

47 Redundant engine control unit

49 The main unit of the basic information processing system (VIMS)

50 Basic Information Processing System Analysis Unit (VIMS)

51 The main unit of the basic information display system (VIDS)

52 VIDS / VIMS graphic display unit

53 The main unit of the machine parameter display system (MIDS)

54 Control system? 2 from Caterpillar

57 Interface unit (interface unit)? 1

58 The matching unit? 2

59 The matching unit? 3

60 Interlocking unit? 4

65 Harmonization unit? 5

66 Harmonization unit? 6

67 Harmonization unit? 7

68 Harmonization unit? 8

73 Automatic travel control unit and two-speed fan

74 Payload monitoring system

75 Four-wheel drive control unit

76 Control unit for neutralization of nitrogen oxides in exhaust gases

77 Display of neutralization system for nitrogen oxides in exhaust gases

78 Farm Attachment System Control Unit

79 The hydrostatic gearbox control unit

81 Transmission control unit

82 Electronic control unit for working equipment

83 Automatic moderator control unit

84 Control unit for the asphalt paver burner

85 Engine fan control unit

86 Coordination unit with satellite navigation system

87 The chassis control unit

88 Control unit? 1 diesel generator set

89 Control unit? 2 diesel generator set

90 Control unit? 3 diesel generator set

91 Control unit? 4 diesel generator set

92 Control unit? 5 diesel generator set

93 Control unit? 6 diesel generator set

94 Control unit? 7 diesel generator set

95 Control unit? 8 diesel generator set

97 Customer Communication Unit

98 Customer communication unit (special)

99 Programmable relay control unit

100 Engine video display

101 Engine video display matching unit

102 Communication unit? 2 consumers

103 Remote display? 2

105 Hydraulic pump control unit

106 Electro-hydraulic control unit

108 Multifunctional control unit

109 Combined Combustion Combustion Control Module (ICSM)

110 Combined Combustion Combustion Control Module (ICSM)

111 Combined temperature control module

113 Tractor type transmission control unit

114 Slope gradient control unit

115 Tilt sensor unit

116 Combined brake control unit

117 Shift lever module

118 Asphalt paver material management system

119 Asphalt paver running control system

121 Computerized Earthquake Dispatching System (CAES)

122 Coupling unit

123 Data link translation module

129 The training block? 1

130 The training block? 2

131 Computer for testing modules

137 Display 1 slope gradient

138 Display №2 slope gradients

139 Display number 3 slope gradient

140 Display №4 slope steepness

141 Display №5 of slope steepness

142 Display №6 of slope steepness

255 Not programmed electronic control unit (ECM)

1300 Solenoid for changing the direction of movement of the elevator

1301 The gas supply valve solenoid (GAV) in the cylinder No.1

1302 The solenoid of the valve of giving of gas (GAV) in the cylinder №2

1303 The solenoid of the valve of giving of gas (GAV) in the cylinder №3

1304 The solenoid of the valve of giving of gas (GAV) in the cylinder №4

1305 The solenoid of the valve of giving of gas (GAV) in the cylinder №5

1306 The solenoid of the valve of giving of gas (GAV) in the cylinder №6

1307 The solenoid of the valve of giving of gas (GAV) in the cylinder №7

1308 The solenoid of the valve of giving of gas (GAV) in the cylinder №8

1309 The gas valve (GAV) solenoid in the cylinder No. 9

13010 The solenoid of the valve of giving of gas (GAV) in the cylinder №10

1311 The gas supply valve solenoid (GAV) in cylinder No. 11

1312 The gas supply valve solenoid (GAV) in the cylinder No. 12

1313 The solenoid of the valve of giving of gas (GAV) in the cylinder №13

1314 The gas valve (GAV) solenoid in the cylinder No.14

1315 The gas valve (GAV) solenoid in the cylinder No.15

1316 Gas supply valve solenoid (GAV) in cylinder No.16

1317 The solenoid valve of the gas supply (GAV) in the cylinder number 17

1318 The solenoid of the valve of giving of gas (GAV) in the cylinder №18

1319 The solenoid of the valve of giving of gas (GAV) in the cylinder №19

1320 The solenoid of the valve of giving of gas (GAV) in the cylinder №20

1321 Screw stop limit sensor

1322 Screw return switch

1323 Screw slip stopper solenoid

1326 Code of the location of the electronic control unit (ECM)

1327. The left brake pedal position sensor

1328 Right-hand brake pedal position sensor

1329 The contact sensor of the left brake pedal

1330 Right brake pedal sensor connector

1401 Transmission gear solenoid # 1

1402 Transmission Gear Solenoid # 2

1403 Gearbox solenoid # 3

1404 Transmission Gear Solenoid # 4

1405 Transmission Gear Solenoid # 5

1406 Gearbox solenoid # 6

1407 Transmission Gear Solenoid # 7

1408 Transmission Gear Solenoid # 8

1409 Transmission gear solenoid # 9

1410 Gearbox solenoid №10

1411 Transmission Gear Solenoid # 11

1412 Gearbox solenoid №12

1413 Gearbox solenoid # 13

1414 Transmission Gear Solenoid # 14

1415 Gearbox solenoid # 15

1416 Gearbox solenoid # 16

1417 Transmit Solenoid # 17

1418 Gearbox solenoid # 18

1419 Gearbox solenoid № 19

1420 Transaxle Solenoid