Мануал сузуки рф 900 на русском

Brand: Suzuki
|
Category: Motorcycle
|
Size: 24.88 MB

• Foreword

  3

• Important

  3

• Group Index

  3

• How to Use this Manual

  4

• To Locate What You Are Looking for

  4

• Component Parts and Work to be Done

  4

• Symbol

  5

• General Information/Contents

  7

• Warning/Caution/Note

  8

• General Precautions

  8

• Suzuki RF900RR (94-Model) Product View

  10

• Serial Number Location

  10

• Fuel, Oil and Engine Coolant Recommendation Fuel

  10

• Break-In Procedures

  12

• Cylinder Identification

  12

• Information Labels

  13

• Periodic Maintenance/Contents

  18

• Periodic Maintenance Schedule/Chart

  19

• Lubrication Points

  20

• Maintenance and Tune-Up Procedures

  21

• Exhaust Pipe Bolts

  21

• Air Cleaner

  21

• Tappet Clearance

  22

• Tappet Clearance Adjustment

  23

• Tappet Shim Selection Table (Intake)

  24

• Tappet Shim Selection Table (Exhaust)

  25

• Spark Plug

  26

• Carbon Deposit

  26

• Spark Plug Gap

  26

• Electrode’s Condition

  26

• Engine Oil and Oil Filter

  27

• Necessary Amount of Engine Oil

  27

• Fuel Filter

  28

• Carburetor

  28

• Idling Adjustment

  28

• Throttle Cable Play

  28

• Clutch Fluid Level

  29

• Bleeding Air from the Clutch Fluid Circuit

  29

• Drive Chain Checking/Adjusting

  30

• Drive Chain Cleaning and Lubricating

  31

• Engine Coolant Level/Change

  31

• Brake Fluid Level

  32

• Brake Pads

  33

• Brake Pedal Height

  33

• Brake Light Switch

  33

• Air Bleeding the Brake Fluid Circuit

  34

• Tire Tread Condition

  35

• Tire Pressure

  35

• Steering

  36

• Front Fork

  36

• Rear Suspension

  36

• Chassis Bolts and Nuts

  37

• Compression Pressure Check/Specification

  39

• Compression Test Procedure

  39

• Oil Pressure Check/Specification

  40

• Oil Pressure Test Procedure

  40

• Low/High Oil Pressure

  40

• Engine/Contents

  41

• Engine Components Removable with Engine in Place

  42

• Engine Removal

  43

• Engine Reinstallation

  48

• Engine Disassembly

  51

• Cylinder Head Service

  63

• Cylinder Head Distortion

  64

• Valve Stem Runout/Deflection

  64

• Valve Head Radial Runout

  64

• Valve Face Wear

  64

• Camshaft

  65

• Cam Wear

  66

• Camshaft Journal Wear

  66

• Camshaft Runout

  67

• Cam Sprocket

  67

• Camshaft Reassembly

  68

• Cam Chain Tensioner/Guide

  68

• Cylinder Block Distortion

  68

• Cylinder Bore

  69

• Piston Diameter

  69

• Piston-Cylinder Clearance

  69

• Piston Ring-Groove Clearance

  69

• Piston Ring Free End Gap and Piston Ring End Gap

  70

• Piston Pin and Pin Bore

  71

• Conrod Small End ID

  71

• Conrod Big End Side Clearance

  71

• Conrod-Crank Pin Bearing Selection

  72

• Bearing Assembly

  73

• Crankcase-Crankshaft Bearing Selection

  74

• Bearing Selection Table

  75

• Crankcase ID Specification

  75

• Crankshaft Journal OD Specification

  75

• Crankshaft Thrust Clearance

  76

• Bearing Thickness Specification

  76

• Crankshaft Runout

  77

• Thrust Bearing Selection Table

  77

• Clutch Diaphragm Spring

  78

• Clutch Drive and Driven Plates

  78

• Clutch Bearing

  78

• Clutch Release Cylinder Disassembly/Inspection/Reassembly

  79

• Oil Pump

  79

• Transmission Disassembly

  80

• Transmission Reassembly

  81

• Gearshift Fork-Groove Clearance

  83

• Starter Clutch Disassembly and Assembly

  84

• Starter Clutch Reassembly

  85

• Engine Reassembly

  86

• Fuel and Lybrication System/Contents

  105

• Fuel System

  106

• Fuel Pump Description

  107

• Fuel Pump Removal/Inspection

  108

• Fuel Cock Mechanism

  109

• Fuel Cock Removal

  109

• Fuel Tank Removal

  110

• Fuel Filter Removal/Inspection/Cleaning

  110

• Carburetor Construction

  111

• Specifications

  113

• Diaphragm and Piston Operation

  114

• Lower/Upper Position of Piston Valve

  114

• Slow System

  115

• Main System

  116

• Starter/Float System

  117

• Float System Removal/Disassembly

  118

• Float System Inspection and Adjustment

  121

• Needle Valve Inspection

  121

• Float Height Adjustment/Reassembly/Remounting

  121

• Balance of Carburetors

  122

• Calibrating each Gauge

  122

• Balancing Carburetors

  123

• Oil Pressure/Filter

  124

• Oil Sump Filter

  124

• Engine Lubrication System Chart

  125

• Engine Lubrication System

  126

• Engine Oil Cooling System

  127

• Cooling System/Contents

  129

• Cooling System Description

  130

• Cooling System Construction

  131

• Engine Coolant

  133

• Cooling System Removal and Disassembly

  134

• Water Hoses and Thermostat Case

  134

• Radiator

  134

• Cooling Fan

  135

• Engine Coolant Temperature Gauge and Cooling Fan Thermo-Switch

  135

• Thermostat

  135

• Water Pump

  135

• Radiator Inspection/Removal/Installation

  137

• Engine Coolant Temperature Gauge Removal/Inspection

  138

• Engine Coolant Temperature Gauge Reassembly

  139

• Cooling Fan Removal/Inspection

  139

• Cooling Fan Thermo-Switch

  139

• Cooling Fan Thermo-Switch Removal/Inspection/Reassembly

  140

• Thermostat Removal/Inspection/Reassembly

  141

• Thermostat Valve Opening Temperature

  141

• Thermostat Valve Lift

  141

• Water Pump Removal/Disassembly/Inspection/Reassembly

  142

• Water Pump Bearing

  142

• Mechanical Seal

  142

• Chassis/Contents

  144

• Chassis Exterior Parts

  145

• Chassis Removal

  146

• Cowling and Cowling Brace

  146

• Seat

  148

• Chassis Remounting

  149

• Frame Cover

  149

• Front Wheel Removal

  150

• Front Wheel Inspection and Disassembly

  151

• Speedometer Gearbox Dust Seal

  151

• Tire and Front Wheel

  151

• Wheel Bearing

  151

• Front Wheel Reassembly and Remounting

  152

• Front Axle

  152

• Brake Disc

  152

• Speedometer Gearbox

  153

• Brake Caliper

  153

• Tire Removal

  155

• Inspection Wheel

  157

• Valve Inspection

  157

• Tire/Valve Installation

  158

• Brake Pad/Fluid Replacement

  160

• Caliper Removal and Disassembly

  161

• Front Brake

  162

• Caliper Inspection

  163

• Caliper Reassembly and Remounting

  163

• Brake Disc Inspection

  164

• Master Cylinder Removal and Disassembly

  165

• Master Cylinder Inspection/Reassembly/Remounting

  166

• Front Fork Removal and Disassembly

  168

• Front Fork Inspection/Reassembly/Remounting

  171

• Fork Spring

  171

• Inner and Outer Tube

  171

• Damper Rod

  171

• Damper Rod Bolt

  172

• Fork Oil

  172

• Inner Rod and Lock Nut

  173

• Suspension Setting

  174

• Spring Pre-Load Adjustment

  174

• Front Suspension Setting

  174

• Steering Removal and Disassembly

  175

• Steering Inspection and Disassembly

  177

• Steering Reassembly and Remounting

  178

• Outer Races

  178

• Stem Nut

  178

• Steering Tension Adjustment

  179

• Ignition Switch Removal and Remounting

  180

• Rear Wheel Removal

  181

• Rear Wheel Inspection/Disassembly/Reassembly/Remounting

  183

• Rear Axle

  183

• Cushion/Sprocket

  183

• Mounting Drum Bearing

  184

• Rear Sprocket/Axle

  185

• Rear Brake Exploded View

  186

• Caliper Inspection/Reassembly/Remounting

  189

• Master Cylinder Bolts

  191

• Rear Suspension Exploded View

  192

• Rear Suspension Removal

  193

• Rear Suspension Inspection and Disassembly

  195

• Swingarm

  195

• Cushion Lever

  196

• Shock Absorber

  196

• Swingarm Pivot Shaft

  196

• Chain Buffer

  196

• Rear Suspension Reassembly and Remounting

  197

• Swingarm Bearing

  197

• Final Inspection and Adjustment

  199

• Rebound/Compression Damping Force Adjustment

  199

• Clutch Master Cylinder Removal/Disassembly/Reassembly

  200

• Electrical System/Contents

  201

• Cautions in Servicing

  202

• Connector

  202

• Coupler

  202

• Clamp

  202

• Battery

  203

• Connecting Battery

  203

• Wiring Procedure

  203

• Using Pocket Tester

  203

• Location of Electrical Components

  204

• Charging System Description (Generator with IC Regulator)

  205

• Battery Leak Current Inspection

  207

• Charging Output Inspection

  207

• Charging System Removal and Disassembly

  208

• Charging System Inspection

  210

• Rotor Bearing

  210

• Stator Coil Continuity Check

  210

• Rotor Coil Continuity Check

  210

• Carbon Brush

  211

• Rectifier

  211

• IC Regulator

  212

• Charging System Reassembly and Remounting

  213

• Reassembly Information

  215

• Starter System Description

  216

• Side-Stand/Ignition Interlock System Description

  216

• Starter Motor Removal/Disassembly/Inspection

  219

• Starter Motor Reassembly

  220

• Commutator

  220

• Armature Coil Inspection

  220

• Oil Seal Inspection

  220

• Starter Relay Inspection

  221

• Side-Stand/Ignition Interlock System Part Inspection

  222

• Diode

  222

• Starter Relay Wiring Diagram

  222

• Neutral/Side-Stand Switch

  223

• Side-Stand/Ignition Interlock Relay

  223

• Ignition System Description

  224

• Ignition System Inspection

  226

• Ignition Coil (Checking with Electro/Pocket Tester)

  226

• Signal Generator

  226

• Ignition Coil Resistance

  226

• Heat Range

  227

• Ignition Unit (Checking with Digital Ignitor Checker)

  228

• Combination Meter Removal/Disassembly/Inspection

  230

• Engine Coolant Temperature Meter Inspection

  232

• Fuel Level Indicator Inspection

  233

• Headlight Bulb Replacement

  235

• Tail/Brake Light

  236

• Turn Signal Light

  236

• Switches

  237

• Battery Specifications

  238

• Initial Charging

  238

• Filling Electrolyte

  238

• Battery Servicing

  239

• Recharging Operation

  240

• Servicing Information/Contents

  241

• Troubleshooting/Engine

  242

• Troubleshooting/Radiator and Carburetor

  245

• Troubleshooting/Chassis

  246

• Troubleshooting/Brakes

  247

• Troubleshooting/Electrical

  248

• Troubleshooting/Battery

  249

• Wiring Diagram (for Canada and USA)

  250

• Wiring Diagram (for Australia)

  257

• Wiring Diagram (for the Others)

  258

• Wire Harness Routing

  259

• High-Tension Cord Routing

  261

• Cable Routing

  262

• Fuel System Hose Routing

  263

• Oil Hose Routing

  264

• Cooling System Hose Routing

  265

• Front Brake Hose Routing

  267

• Rear Brake Hose Routing

  268

• Clutch Hose Routing

  269

• Pair (Air Supply) System Hose Routing (for Austria, Switzerland and USA (California Only))

  270

• Cowling Set up

  271

• Frame Cover Set up

  273

• Special Tools

  274

• Tightening Torque/Engine

  277

• Tightening Torque/Chassis

  278

• Tightening Torque Chart

  279

• Service Data Valve and Guide

  280

• Service Data Camshaft and Cylinder Head

  281

• Service Data Cylinder, Piston and Piston Ring

  281

• Service Data Conrod and Crankshaft

  282

• Service Data Oil Pump

  282

• Service Data Clutch

  283

• Service Data Thermostat, Radiator and Fan

  283

• Service Data Transmission and Drive Chain

  283

• Service Data Carburetor

  284

• Service Data Electrical

  285

• Service Data Wattage

  286

• Service Data Brake and Wheel

  287

• Service Data Suspension

  288

• Service Data Fuel, Oil and Engine Coolant

  288

• Service Data Tire Pressure

  289

• Emission Control Information/Contents

  290

• Emission Control Carburetor Components

  291

• Evaporative Emission Control System (California Model Only)

  292

• Canister Hose Routing (California Model Only)

  293

• Pair (Air Supply) System Diagram (California Model Only)

  294

• Pair (Air Supply) System Hose Routing (California Model Only)

  295

• RF900RS (95-Model)/Contents

  296

• RF900RS (95-Model)/Specifications

  297

• RF900RS (95-Model)/Service Data

  299

• RF900RS (95-Model)/Service Information

  309

• RF900RS (95-Model)/Disassembly

  310

• RF900RS (95-Model)/Inspection

  312

• RF900RS (95-Model)/Reassembly

  313

• RF900RS (95-Model)/Cable Routing

  315

• RF900RS (95-Model)/Carburetor

  318

• RF900RT (96-Model)/Contents

  344

• RF900RT (96-Model)/Specifications

  345

• RF900RT (96-Model)/Service Data

  347

• RF900RT (96-Model)/Service Information

  357

• RF900RT (96-Model) Disassembly and Inspection

  358

• RF900RT (96-Model) Reassembly

  359

• RF900RT (96-Model) Ignitor Unit Inspection

  360

• RF900RT (96-Model) Rear Brake and Torque Link Rod

  361

• RF900RT (96-Model) Front Suspension

  362

• Suspension Setting Setting

  362

• RF900RT (96-Model) Wire Harness Routing

  363

• RF900RV (97-Model)/Contents

  364

• RF900RV (97-Model)/Specifications

  365

• RF900RV (97-Model)/Service Data

  367

• How to Use Microfich Parts Catalogue

  378

• Composition of the Micro Catalogues

  378

• Indexing System

  379

• Dimensions/Abbreviations

  380

• Inner Parts of Assembly

  380

• Modification Notice

  380

• Serial Frame Number

  380

• Color Chart

  382

• Millimeter-Inch Conversion Chart

  383

• Crankshaft

  385

• Starter Clutch

  386

• Cam Shaft — Valve

  387

• Cam Chain

  389

• Cylinder Head Cover

  390

• Cylinder Head

  391

• Cylinder

  392

• Crankcase

  393

• Crankcase Cover

  395

• Oil Pan/Pump

  396

• Carburetor Fittings

  403

• Muffler

  405

• Fuel Pump

  406

• Oil Cooler/Filter

  407

• Gear Shifting

  409

• Radiator Hose

  412

• Clutch (Model R)

  414

• Clutch (Model S/T/V)

  416

• Transmission

  417

• Headlamp

  420

• Turnsignal Lamp

  421

• Tail Lamp

  422

• Wiring Harness

  423

• Handle Switch

  424

• Starting Motor

  425

• Alternator

  426

• Electrical

  430

• Speedometer

  431

• Under Cowling Body

  432

• Front Damper (Model R/S)

  434

• Front Damper (Model T/V)

  435

• Steering Stem

  436

• Front Wheel

  437

• Front Calipers

  438

• Front Brake Hose

  439

• Front Master Cylinder

  440

• Clutch Cylinder

  441

• Optional

  443

• Rear Swinging Arm (Model R/S)

  444

• Rear Swinging Arm (Model T/V)

  445

• Rear Cushion Lever

  446

• Rear Wheel (Model R/S)

  447

• Rear Wheel (Model T/V)

  448

• Rear Caliper (Model R/S)

  449

• Rear Caliper (Model T/V)

  450

• Rear Master Cylinder

  451