4-я Красноармейская, 2А
Санкт-Петербург, 190005
Email: info@lenmoto.ru
Телефон: +7 (921) 930-81-18
Телефон: +7 (911) 928-08-06
Компания ЛенМото
Запчасти, аксессуары, экипировка, тюнинг для мотоциклов, скутеров, квадроциклов, снегоходов, багги, гидроциклов, катеров и лодочных моторов.
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Service Manual for Suzuki GSX-R 1300 Hayabusa 2008 to Suzuki GSX-R 1300 Hayabusa 2012 motorcycles. Service Manual Suzuki GSX-R, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content Suzuki GSX-R 1300 Hayabusa 2008-2012 Service Manual
General Information
General precautions
Serial number location
Fuel, oil and engine coolant recommendation
Break-in procedures
Cylinder Identification
Information labels
Specifications
Country or area
Periodic Maintenance
Periodic maintenance schedule
Maintenance and tune-up procedures
Compression pressure check
Oil pressure check
Engine
Engine Removal and Installation
Crankshaft / Cylinder Head
Cylinder / Piston
Clutch
Engine Lubrication System
Starter system / Signal generator
Generator
Gearshift Linkage
Crankcase / Transmission / Crankshaft / Conrod
Fuel Injection / Air intake
FI System Technical Features
Intake Air System
FI System Parts Location
FI System Diagram
FI System Wiring Diagram
Self-Diagnosis Function
Fail-Safe Function
FI System Troubleshooting
Fuel System
Throttle Body and STV Actuator
Sensors
Cooling and Lube system
Cooling Circuit
Engine Coolant
Radiator and Water Hoses
Cooling Fan
Cooling Fan Thermo-Switch
Engine Coolant Temperature Gauge
Thermostat
Water Pump
Lubrication System
Chassis
Exterior Parts
Front Wheel
Front Fork
Steering
Rear Wheel
Rear Suspension
Front Brake
Rear Brake
Tire and Wheel
Electrical System
Cautions in Servicing
Location of Electrical Components
Charging System
Starter System and Side-Stand / Ignition
Interlock System
Ignition System
Combination Meter
Lamps
Switches
Relay
Battery
Servicing Information
Troubleshooting
Wiring Diagram
Wire Harness, Cable and Hose Routing
Fuel Tank Set-up
Cowling Set-up
Heat Shield Set-up
Side-stand Set-up
Gearshift Pedal Set-up
Fairing and Frame Cover Set-up
Special Tools
Tightening Torque
Service Data
Emission Control Information
Fuel Injection System
Evaporative Emission Control System
Canister Hose Routing
Evaporative Emission Control System Inspection
Pair (Air Supply) System Diagram
Pair (Air Supply) System Hose Routing
Pair (Air Supply) System Inspection
Complete PDF version of the Service Manual for the Suzuki Hayabusa GSX1300R. A MUST for every Hayabusa owner.
Download: Immediately after payment!
OEM Original factory workshop manual.
Models covered by this manual: 2008 to 2012 (2nd gen.)
Number of pages: 663 pages
Table of contents:
This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.
We do not offer printed manuals, for the following reasons:
- it is more eco-friendly to use a digital version
- your manual never gets dirty or greasy
- you can always choose to print the specific page(s) you need to work on your bike
- you receive your manual immediately after payment
- it is searchable
Suzuki‘s GSX1300R Hayabusa is a sport bike motorbike that has been in production since 1999. With a peak speed of 303 to 312 km/h (188 to 194 mph), it quickly became known as the world’s fastest production motorbike.
Fears of a European regulatory reaction or import restriction prompted an informal agreement between Japanese and European motorcycle manufacturers in 1999 to set the top speed of their motorcycles at an arbitrary limit. The media-reported speed agreement in miles per hour was consistently 186 mph, but in kilometers per hour it ranged from 299 to 303 km/h, which is normal given unit conversion rounding mistakes. This figure, like the power and torque figures, can be influenced by a variety of external circumstances.
Because of the conditions under which this limitation was imposed, the 1999 Hayabusa’s title remained impregnable, at least theoretically, because no succeeding model could go faster without being tampered with. The Hayabusa cemented its spot as the fastest regular production bike of the twentieth century when the much-anticipated Kawasaki Ninja ZX-12R of 2000 fell 6 km/h (4 mph) short of capturing the record. Collectors will value the unrestricted 1999 models much more as a result of this.
Aside from its speed, the Hayabusa has been praised by numerous critics for its overall performance, in that it does not sacrifice other aspects such as handling, comfort, durability, noise, fuel economy, or price in order to achieve a single purpose. “If you believe the capacity of a motorbike to approach 190 mph or accomplish the quarter-mile in under 10 seconds is at best frivolous and at worst insulting, this still remains a motorcycle worthy of just consideration,” said Jay Koblenz of Motorcycle Consumer News. The Hayabusa is Speed in its purest form. But the Hayabusa is more than just speed.
Second generation (2007–2020)
Suzuki modestly altered the GSX1300R for the 2008 model year, with minor bodywork changes and engine head, pistons, and exhaust fine-tuning. Despite the fact that the engine alterations were minor, they resulted in a significant horsepower gain and brought the bike into conformity with current noise and emissions regulations.
Planning
In 2004, market analysts from the United States and Japan began trying to determine whatever aspects of the Hayabusa design had attracted so many consumers, revealing that, despite its appearance being criticized in print, customers were captivated with the old Hayabusa. A makeover intended to improve the bike’s look while remaining true to the original was well received by dealers and focus groups. Suzuki opted to retain key elements of the frame and engine unmodified beneath the skin in order to save significant development costs. This was due to engineers determining that additional power could be obtained without a substantial redesign of the previous engine, even when confronted with the necessity to comply with more rigorous noise and air pollution regulations.
The goal was to produce more than 190 bhp (142 kW) at the crankshaft, and they produced 194 hp (145 kW), an increase of 11 or 12 percent above the previous output. Independent testing confirmed this when the new Hayabusa was unveiled, with 172.2 horsepower (128.4 kW) At 10,100 rpm registered at the rear wheel.
Suzuki’s Koji Yoshiura created the new Hayabusa’s design. He has previously styled the Suzuki Bandit 400, RF600R, TL1000S, and SV650, as well as the first generation Hayabusa. Yoshiura toured throughout the United States to bike nights and clubs for a first-hand look at the Hayabusa custom scene’s style ethos, and was influenced as much by the appearance and build of the Hayabusa rider as their custom bikes. While the main form of the second generation is quite similar to the first and is mostly driven by wind tunnel experiments, the increased lines and curves are supposed to represent a muscular frame. “I sought to design a manly form that compliments a rider’s strong build with indications of developed bicep, forearm, and calves,” Yoshiura explained.
Technical revisions
The engine was modified by increasing the stroke by 2 mm and increasing the displacement to 1,340 cc (82 cu in). The compression ratio was increased from 11:1 to 12.5:1, and the cylinder head was made more compact with lighter titanium valves, saving 14.1 g (0.50 oz) and 11.7 g (0.41 oz) on each intake and exhaust valve. A chain with a new hydraulic tensioner drove the valves. The pistons were made 1.4 g (0.049 oz) lighter by using ion-coated rings and shot peened connecting rods. Reed valves were added to the crankcase breather system to manage pressure waves in the intake airbox, preventing power loss.
The Suzuki Dual Throttle Valve (SDTV) system utilised fuel injectors from the GSX-R1000 with smaller 44 mm (2 in) throttle bodies. It has three power delivery settings, ranging from touring to wide open high performance. The exhaust system was reworked, with four exhaust outlets merging into two pipes, then uniting into a single pipe before dividing into two bigger, quieter mufflers, which added a few pounds of weight compared to the first generation Hayabusa. In order to fulfill Euro 3 emissions standards, the exhaust additionally incorporated a catalytic converter and an oxygen sensor.
The suspension was improved with a 43 mm Kayaba inverted fork with diamond-like carbon (DLC) sliders. The rear shock is a Kayaba as well, and the entire suspension is stronger than on the previous model. The swingarm is comparable to the old one in design, but it has been reinforced. Both the front and rear are still completely adjustable. A heavier-duty slipper clutch was installed in the gearbox. The final drive ratio was somewhat lower, and gear ratios 5-6 were relocated further apart, while gear ratios 1-2 were moved closer together.
The 2008 model has a taller windscreen, interlocking gauge faces with a digital speedometer, a new gear indicator, and an adjustable shift light, as well as a new gear indication and adjustable shift light. To simplify bespoke paint work, the fairing fasteners were concealed. The previous version’s twin-spar aluminum frame was retained, as were the wheelbase, rake/trail, and seat height, although total length increased by two inches and the larger windshield added roughly 12 inch. By deleting the centerstand, weight was conserved.
Tokico radial brake calipers, which allow for smaller discs and hence reduced unsprung weight, translate into greater handling. A stronger lower triple clamp was required due to increased front braking power. The rear brake caliper was relocated to the top of the disc for a more aesthetically pleasing appearance. Bridgestone BT-015 radials taken virtually straight from the GSX-R1000 were used to construct new 17-inch wheels.
A steering damper with a reservoir and two cooling fans with a bigger, curved radiator were also added. The gasoline tank was placed on floating mounts due to the increased vibration caused by the larger stroke. Overall, the 2008 improvements resulted in a dry weight of 490 lb (222 kg), 5 lb (2 kg) more than the previous version.
Other developments
In certain regions, Suzuki has deleted the GSX1300R classification and simply referred to the motorcycle as the Hayabusa.
In October 2009, the business celebrated the tenth anniversary of the Hayabusa at Santa Pod Raceway, where over 500 Hayabusa owners gathered. Many activities were planned, and awards were handed to those who attended.
Except for new colors, there were no modifications for the 2011 model year.
Along with the second generation Hayabusa, Suzuki created the new B-King, a naked streetfighter with the same engine but a redesigned intake and exhaust.
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Suzuki GSX1300R Hayabusa
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4-я Красноармейская, 2А
Санкт-Петербург, 190005
Email: info@lenmoto.ru
Телефон: +7 (921) 930-81-18
Телефон: +7 (911) 928-08-06
Компания ЛенМото
Запчасти, аксессуары, экипировка, тюнинг для мотоциклов, скутеров, квадроциклов, снегоходов, багги, гидроциклов, катеров и лодочных моторов.
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Service Manual for Suzuki GSX-R 1300 Hayabusa 2008 to Suzuki GSX-R 1300 Hayabusa 2012 motorcycles. Service Manual Suzuki GSX-R, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content Suzuki GSX-R 1300 Hayabusa 2008-2012 Service Manual
General Information
General precautions
Serial number location
Fuel, oil and engine coolant recommendation
Break-in procedures
Cylinder Identification
Information labels
Specifications
Country or area
Periodic Maintenance
Periodic maintenance schedule
Maintenance and tune-up procedures
Compression pressure check
Oil pressure check
Engine
Engine Removal and Installation
Crankshaft / Cylinder Head
Cylinder / Piston
Clutch
Engine Lubrication System
Starter system / Signal generator
Generator
Gearshift Linkage
Crankcase / Transmission / Crankshaft / Conrod
Fuel Injection / Air intake
FI System Technical Features
Intake Air System
FI System Parts Location
FI System Diagram
FI System Wiring Diagram
Self-Diagnosis Function
Fail-Safe Function
FI System Troubleshooting
Fuel System
Throttle Body and STV Actuator
Sensors
Cooling and Lube system
Cooling Circuit
Engine Coolant
Radiator and Water Hoses
Cooling Fan
Cooling Fan Thermo-Switch
Engine Coolant Temperature Gauge
Thermostat
Water Pump
Lubrication System
Chassis
Exterior Parts
Front Wheel
Front Fork
Steering
Rear Wheel
Rear Suspension
Front Brake
Rear Brake
Tire and Wheel
Electrical System
Cautions in Servicing
Location of Electrical Components
Charging System
Starter System and Side-Stand / Ignition
Interlock System
Ignition System
Combination Meter
Lamps
Switches
Relay
Battery
Servicing Information
Troubleshooting
Wiring Diagram
Wire Harness, Cable and Hose Routing
Fuel Tank Set-up
Cowling Set-up
Heat Shield Set-up
Side-stand Set-up
Gearshift Pedal Set-up
Fairing and Frame Cover Set-up
Special Tools
Tightening Torque
Service Data
Emission Control Information
Fuel Injection System
Evaporative Emission Control System
Canister Hose Routing
Evaporative Emission Control System Inspection
Pair (Air Supply) System Diagram
Pair (Air Supply) System Hose Routing
Pair (Air Supply) System Inspection
-
Contents
-
Table of Contents
-
Bookmarks
Quick Links
This manual contains an introductory description on the SUZUKI GSX1300R and procedures for its inspection/
service and overhaul of its main components.
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use
this section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable
service.
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifi-
cations have been made since then, differences may exist between the content of this manual and the
actual motorcycle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They
may not represent the actual motorcycle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for
servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
WARNING
!
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the
rider and passenger.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2007
FOREWORD
Chapters
Summary of Contents for Suzuki GSX1300R
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Motor Era offers service repair manuals for your Suzuki GSX1300R Hayabusa — DOWNLOAD your manual now! Suzuki GSX1300R Hayabusa service repair manuals
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Description
-
Additional information
Description
This Official 2008-2020 Suzuki GSX1300R Hayabusa Motorcycle Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following 2008-2018 Suzuki motorcycles:
2008 Suzuki GSX1300RK8 Hayabusa
2009 Suzuki GSX1300RK9 Hayabusa
2010 Suzuki GSX1300RL0 Hayabusa
2011 Suzuki GSX1300RL1 Hayabusa
2012 Suzuki GSX1300RL2 Hayabusa
2013 Suzuki GSX1300RL3 Hayabusa
2014 Suzuki GSX1300RL4 Hayabusa
2015 Suzuki GSX1300RAL5 Hayabusa
2016 Suzuki GSX1300RAL6 Hayabusa
2017 Suzuki GSX1300RAL7 Hayabusa
2018 Suzuki GSX1300RAL8 Hayabusa
2019 Suzuki GSX1300RAL9 Hayabusa
2020 Suzuki GSX1300RAM0 Hayabusa
Table of Contents
Precautions
General Information
Maintenance and Lubrication
Service Data
Engine
Precautions
Engine General Information and Diagnosis
Emission Control Devices
Engine Electrical Devices
Engine Mechanical
Engine Lubrication System
Engine Cooling System
Fuel System
Ignition System
Starting System
Charging System
Exhaust System
Suspension
Precautions
Suspension General Diagnosis
Front Suspension
Rear Suspension
Wheels and Tires
Driveline / Axle
Precautions
Drive Chain / Drive Train / Drive Shaft
Brake
Precautions
Brake Control System and Diagnosis
Front Brakes
Rear Brakes
Transmission / Transaxle
Precautions
Manual Transmission
Clutch
Steering
Precautions
Steering General Diagnosis
Steering / Handlebar
Body and Accessories
Precautions
Wiring Systems
Lighting Systems
Combination Meter / Fuel Meter / Horn
Exterior Parts
Body Structure
Index of Topics
Engine Section
Precautions
Precautions for Engine
Engine General Information and Diagnosis
General Description
Injection Timing Description
Self-Diagnosis Function
Schematic and Routing Diagram
FI System Wiring Diagram
Terminal Alignment of ECM Coupler
Component Location
FI System Parts Location
Diagnostic Information and Procedures
Engine Symptom Diagnosis
Self-Diagnostic Procedures
Use of SDS Diagnosis Reset Procedures
Show Data When Trouble (Displaying Data at the Time of DTC)
SDS Check
DTC Table
Fail-Safe Function Table
FI System Troubleshooting
Malfunction Code and Defective Condition Table
DTC “C11” (P0340) CMP Sensor Circuit Malfunction
DTC “C12” (P0335): CKP Sensor Circuit Malfunction
DTC “C13” (P0105-H/L): IAP Sensor Circuit Malfunction
DTC “C14” (P0120-H/L): TP Sensor Circuit Malfunction
DTC “C15” (P0115-H/L): ECT Sensor Circuit Malfunction
DTC “C21” (P0110-H/L): IAT Sensor Circuit Malfunction
DTC “C22” (P01450-H/L): AP Sensor Circuit Malfunction
DTC “C23” (P1651 -H/L): TO Sensor Circuit Malfunction
DTC “C24” (P0351), “C25” (P0352), “C26” (P0353) or “C27” (P0354): Ignition System Malfunction
DTC “C28” (P1655): Secondary Throttle Valve Actuator (STVA) Malfunction
DTC “C29” (P1654-H/L): Secondary Throttle Position Sensor (STPS) Circuit Malfunction
DTC “C31” (P0705): GP Switch Circuit Malfunction
DTC “C32” (P0201), “C33” (P0202), “C34” (P0203) or “C35” (P0204): Primary Fuel Injector Circuit Malfunction
DTC “C36” (P1764), “C37” (P1765), “C38” (P1766) or “C39” (P1767): Secondary Fuel Injector Circuit Malfunction
DTC “C40” (P0505 / P0506 / P0507): ISC Valve Circuit Malfunction
DTC “C41” (P0230-H/L): FP Relay Circuit Malfunction
DTC “C41” (P2505): ECM Power Input Signal Malfunction
DTC “C42” (P1650): IG Switch Circuit Malfunction
DTC “C44” (P0130/P0135): H02 Sensor (FI02S) Circuit Malfunction
DTC “C49” (P1656): PAIR Control Solenoid Valve Circuit Malfunction
DTC “C60” (P0480): Cooling Fan Relay Circuit Malfunction
DTC “C62” (P0443): EVAP System Purge Control Solenoid Valve Circuit Malfunction (E-33 only)
Specifications
Service Data
Special Tools and Equipment
Special Tool
Emission Control Devices
Precautions
Precautions for Emission Control Devices
General Description
Fuel Injection System Description
Crankcase Emission Control System Description
Exhaust Emission Control System
Description
Noise Emission Control System Description
Evaporative Emission Control System Diagram (Only for E-33)
Schematic and Routing Diagram
EVAP Canister Hose Routing Diagram (Only for E-33)
Repair Instructions
Heated Oxygen Sensor (H02S) Removal and Installation
Heated Oxygen Sensor (H02S) Inspection
PAIR Reed Valve Removal and Installation
PAIR Control Solenoid Valve Removal and Installation
PAIR System Inspection
Crankcase Breather (PCV) Hose Inspection Crankcase Breather (PCV) Hose / Reed
Valve / Cover Removal and Installation
Crankcase Breather (PCV) Cover Inspection Evaporative Emission Control System
Removal and Installation (Only for E-33)
Evaporative Emission Control System
Inspection (For E-33 only)
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Engine Electrical Devices
Precautions
Precautions for Engine Electrical Device
Component Location
Engine Electrical Components Location
Diagnostic Information and Procedures
Engine Symptom Diagnosis
Repair Instructions
ECM Removal and Installation
CMP Sensor Inspection
CMP Sensor Removal and Installation
CKP Sensor Inspection
CKP Sensor Removal and Installation
IAP Sensor Inspection
IAP Sensor Removal and Installation
TP Sensor Inspection
TP Sensor Removal and Installation
TP Sensor Adjustment
ECT Sensor Removal and Installation
ECT Sensor Inspection
IAT Sensor Removal and Installation
IAT Sensor Inspection
AP Sensor Inspection
AP Sensor Removal and Installation
TO Sensor Inspection
TO Sensor Removal and Installation
STP Sensor Inspection
STP Sensor Adjustment
STP Sensor Removal and Installation
STV Actuator Inspection
STV Actuator Removal and Installation
ISC Valve Inspection
ISC Valve Removal and Installation
ISC Valve Preset and Opening Initialization
H02 Sensor Inspection
H02 Sensor Removal and Installation
GP Switch Inspection
GP Switch Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Engine Mechanical
Schematic and Routing Diagram
Camshaft and Sprocket Assembly Diagram
Throttle Cable Routing Diagram
Diagnostic Information and Procedures
Engine Mechanical Symptom Diagnosis
Compression Pressure Check
Repair Instructions
Engine Components Removable with the
Engine in Place
Air Cleaner Element Removal and Installation
Air Cleaner Box Removal and Installation
Air Cleaner Element Inspection and Cleaning
Throttle Cable Removal and Installation
Throttle Cable Inspection
Throttle Cable Play Inspection and
Adjustment
Throttle Body Components
Throttle Body Construction
Throttle Body Removal and Installation
Throttle Body Disassembly and Assembly
Throttle Body Inspection and Cleaning
ISC Valve Visual Inspection
Throttle Valve Synchronization
ISC Valve Reset
TP Reset
Engine Assembly Removal
Engine Assembly Installation
Engine Top Side Disassembly
Engine Top Side Assembly
Camshaft Inspection
Camshaft Sprocket / Bearing Inspection
Cam Chain Tension Adjuster Inspection
Cam Chain Guide Removal and Installation
Cam Chain Guide Inspection
Cam Chain Tensioner Inspection
Cylinder Head Disassembly and Assembly
Cylinder Head Related Parts Inspection
Valve Guide Replacement
Valve Seat Repair
Cylinder Disassembly and Assembly
Cylinder Inspection
Piston Ring Removal and Installation
Piston and Piston Ring Inspection
Engine Bottom Side Disassembly
Engine Bottom Side Assembly
Crank Balancer Disassembly and Assembly
Crank Balancer Inspection
Conrod Removal and Installation
Conrod and Crankshaft Inspection
Conrod Crank Pin Bearing Inspection and
Selection
Crankshaft Journal Bearing Inspection and
Selection
Crankshaft Thrust Clearance Inspection and
Selection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment’
Recommended Service Material
Special Tool
Engine Lubrication System
Precautions
Precautions for Engine Oil
Schematic and Routing Diagram
Engine Lubrication System Chart Diagram
Engine Lubrication Circuit Diagram
Diagnostic Information and Procedures
Engine Lubrication Symptom Diagnosis
Oil Pressure Check
Repair Instructions
Engine Oil and Filter Replacement
Engine Oil Level Inspection
Oil Pan / Oil Strainer / Oil Pressure Regulator
Removal and Installation
Oil Pressure Regulator / Oil Strainer
Inspection
Oil Cooler / Oil Cooler Hose Inspection and
Cleaning
Oil Cooler / Oil Cooler Hose Removal and
Installation
Oil Pressure Switch Removal and Installation
Oil Pressure Switch Inspection
Oil Jet / Oil Gallery Jet Removal and
Installation
Oil Jet / Oil Gallery Jet Inspection
Oil Pump Removal and Installation
Oil Pump Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Engine Cooling System
Precautions
Precautions for Engine Cooling System
Precautions for Engine Coolant
General Description
Engine Coolant Description
Schematic and Routing Diagram
Cooling Circuit Diagram
Water Hose Routing Diagram
Diagnostic Information and Procedures
Engine Cooling Symptom Diagnosis
Repair Instructions
Cooling Circuit Inspection
Radiator Cap Inspection
Radiator Inspection and Cleaning
Radiator / Cooling Fan Motor Removal and
Installation
Water Hose Inspection
Water Hose Removal and Installation
Radiator Reservoir Tank Removal and
Installation
Radiator Reservoir Tank Inspection
Cooling Fan Inspection
Cooling Fan Relay Inspection
ECT Sensor Removal and Installation
ECT Sensor Inspection
Thermostat Cover/Thermostat Removal and
Installation
Thermostat Inspection
Water Pump Components
Water Pump Construction
Water Pump Removal and Installation
Water Pump Disassembly and Assembly
Water Pump Related Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Fuel System
Precautions
Precautions for Fuel System
General Description
Fuel Injection System Description
Schematic and Routing Diagram
Fuel Tank Drain Hose and Breather Hose
Routing Diagram
Diagnostic Information and Procedures
Fuel System Diagnosis
Repair Instructions
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Hose Inspection
Fuel Level Gauge Inspection
Fuel Tank Construction
Fuel Tank Heat Shield Construction
Fuel Tank Removal and Installation
Fuel Pump Components
Fuel Pump Disassembly and Assembly
Fuel Mesh Filter Inspection and Cleaning
Fuel Injector / Fuel Delivery Pipe / T-joint
Removal and Installation
Fuel Injector Inspection and Cleaning
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Ignition System
General Description
Immobilizer Description (For E-02, 19, 24)
Drive Mode Selector Description
Schematic and Routing Diagram
Ignition System Diagram
Ignition System Components Location
Diagnostic Information and Procedures
Ignition System Symptom Diagnosis
No Spark or Poor Spark
Repair Instructions
Ignition Coil / Plug Cap and Spark Plug
Removal and Installation
Spark Plug Inspection and Cleaning
Ignition Coil / Plug Cap Inspection
CKP Sensor Inspection
CKP Sensor Removal and Installation
Engine Stop Switch Inspection
Ignition Switch Inspection
Ignition Switch Removal and Installation
Drive Mode Selector Inspection
Immobilizer Antenna Removal and
Installation (For E-02, 19, 24)
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Starting System
Schematic and Routing Diagram
Starting System Diagram
Component Location
Starting System Components Location
Diagnostic Information and Procedures
Starting System Symptom Diagnosis
Starter Motor Will Not Run
Starter Motor Runs But Does Not Crank The
Engine
Repair Instructions
Starter Motor Components
Starter Motor Removal and Installation
Starter Motor Disassembly and Assembly
Starter Motor Inspection
Starter Relay Removal and Installation
Starter Relay Inspection
Turn Signal / Side-stand Relay Removal and
Installation
Side-stand / Ignition Interlock System Parts
Inspection
Starter Torque Limiter / Starter Clutch
Removal and Installation
Starter Torque Limiter Inspection
Starter Clutch Inspection
Starter Button Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Charging System
Schematic and Routing Diagram
Charging System Diagram
Component Location
Charging System Components Location
Diagnostic Information and Procedures
Charging System Symptom Diagnosis
Battery Runs Down Quickly
Repair Instructions
Battery Cushion Rubber Attachment
Construction
Battery Current Leakage Inspection
Regulated Voltage Inspection
Generator Inspection
Generator Removal and Installation
Regulator / Rectifier Construction
Regulator / Rectifier Removal and Installation
Regulator / Rectifier Inspection
Battery Components
Battery Charging
Battery Removal and Installation
Battery Visual Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Exhaust System
Precautions
Precautions for Exhaust System
Repair Instructions
Exhaust System Construction
Exhaust Pipe / Muffler Removal and
Installation
Exhaust System Inspection
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Suspension Section
Precautions
Precautions for Suspension
Suspension General Diagnosis
Diagnostic Information and Procedures
Suspension and Wheel Symptom Diagnosis
Front Suspension
Repair Instructions
Front Fork Components
Front Fork Removal and Installation
Front Suspension Adjustment
Front Fork Disassembly and Assembly
Front Fork Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Rear Suspension
Repair Instructions
Rear Suspension Components
Rear Suspension Assembly Construction
Rear Shock Absorber / Cusion Lever
Removal and Installation
Rear Suspension Inspection
Rear Shock Absorber Inspection
Rear Suspension Adjustment
Rear Shock Absorber Disposal
Cushion Lever Removal and Installation
Cushion Lever Inspection
Cushion Lever Bearing Removal and
Installation
Swingarm / Cushion Rod Removal and Installation
Swingarm Related Parts Inspection
Swingarm Bearing Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Wheels and Tires
Precautions
Precautions for Wheel and Tire
Repair Instructions
Front Wheel Components
Front Wheel Assembly Construction
Front Wheel Assembly Removal and
Installation
Front Wheel Related Parts Inspection
Front Wheel Dust Seal / Bearing Removal
and Installation
Rear Wheel Components
Rear Wheel Assembly Construction
Rear Wheel Assembly Removal and
Installation
Rear Wheel Related Parts Inspection
Rear Wheel Dust Seal / Bearing Removal and
Installation
Tire Removal and Installation
Wheel / Tire / Air Valve Inspection and
Cleaning
Air Valve Removal and Installation
Wheel Balance Check and Adjustment
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Driveline / Axle Section
Precautions
Precautions
Precautions for Driveline / Axle
Drive Chain / Drive Train I Drive Shaft Diagnostic Information and Procedures
Drive Chain and Sprocket Symptom
Diagnosis
Repair Instructions
Drive Chain Related Components
Engine Sprocket Removal and Installation
Rear Sprocket / Rear Sprocket Mounting
Drum Removal and Installation
Drive Chain Related Parts Inspection
Sprocket Mounting Drum Dust Seal / Bearing
Removal and Installation
Drive Chain Replacement
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Brake Section
Precautions
Precautions
Precautions for Brake System
Brake Fluid Information
Brake Control System and Diagnosis Schematic and Routing Diagram
Front Brake Flose Routing Diagram
Rear Brake Hose Routing Diagram
Diagnostic Information and Procedures
Brake Symptom Diagnosis
Repair Instructions
Brake Pedal Height Inspection and
Adjustment
Front Brake Light Switch Inspection
Rear Brake Light Switch Inspection
Rear Brake Light Switch Inspection and
Adjustment
Brake Fluid Level Check
Brake Hose Inspection
Air Bleeding from Brake Fluid Circuit
Brake Fluid Replacement
Front Brake Hose Removal and Installation
Rear Brake Hose Removal and Installation
Front Brake Master Cylinder Components
Front Brake Master Cylinder Assembly
Removal and Installation
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly
Front Brake Master Cylinder Parts Inspection
Rear Brake Master Cylinder Components
Rear Brake Master Cylinder Assembly
Removal and Installation
Rear Brake Master Cylinder Disassembly and
Assembly
Rear Brake Master Cylinder Parts Inspection
Rear Brake Pedal Construction
Rear Brake Pedal Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Front Brakes
Repair Instructions
Front Brake Components
Front Brake Pad Inspection
Front Brake Pad Replacement
Front Brake Caliper Removal and Installation Front Brake Caliper Disassembly and
Assembly
Front Brake Caliper Parts Inspection
Front Brake Disc Removal and Installation
Front Brake Disc Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Rear Brakes
Repair Instructions
Rear Brake Components
Rear Brake Pad Inspection
Rear Brake Pad Replacement
Rear Brake Caliper Removal and Installation Rear Brake Caliper Disassembly and
Assembly
Rear Brake Caliper Parts Inspection
Rear Brake Disc Removal and Installation
Rear Brake Disc Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Transmission / Transaxle
Precautions
Precautions for Transmission / Transaxle
Manual Transmission
Diagnostic Information and Procedures
Manual Transmission Symptom Diagnosis
Repair Instructions
Transmission Components
Transmission Removal
Transmission Installation
Transmission Construction
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly
Transmission Related Parts Inspection
Gear Position (GP) Switch Inspection
Gear Position (GP) Switch Removal and
Installation
Gearshift Lever Construction
Gearshift Lever Removal and Installation
Gearshift Lever Height Inspection and
Adjustment
Gearshift Shaft / Gearshift Cam Plate
Components
Gearshift Shaft Construction
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation
Gearshift Linkage Inspection
Gearshift Shaft Oil Seal / Bearing Removal
and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Clutch
Steering Section
Precautions
Precautions for Clutch System
Clutch Fluid (Brake Fluid) Information
Schematic and Routing Diagram
Clutch Hose Routing Diagram
Diagnostic Information and Procedures
Clutch System Symptom Diagnosis
Repair Instructions
Clutch Lever Position Switch Inspection
Clutch Fluid Level Check
Clutch Hose Inspection
Air Bleeding from Clutch Fluid Circuit
Clutch Fluid Replacement
Clutch Hose Removal and Installation
Clutch Control System Components
Clutch Master Cylinder Assembly Removal
and Installation
Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly
Clutch Master Cylinder Components
Inspection
Clutch Release Cylinder / Push Rod Removal
and Installation
Clutch Push Rod Inspection
Clutch Release Cylinder Disassembly and
Assembly
Clutch Release Cylinder Inspection
Clutch Components
Clutch Removal
Clutch Installation
Clutch Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Body and Accessories
Precautions
Precautions for Steering
Steering General Diagnosis
Diagnostic Information and Procedures
Steering Symptom Diagnosis
Steering / Handlebar
Repair Instructions
Handlebar Components
Handlebar Construction
Handlebar Removal and Installation
Handlebars Inspection
Steering Components
Steering Damper Construction
Steering Removal and Installation
Steering Related Parts Inspection
Steering System Inspection
Steering Stem Bearing Removal and
Installation
Steering Tension Adjustment
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Precautions
Precautions
Precautions for Electrical System
Component Location
Electrical Components Location
Wiring Systems
Schematic and Routing Diagram
Wiring Diagram
Wiring Harness Routing Diagram
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Lighting Systems
Repair Instructions
Headlight Components
Headlight Removal and Installation
Headlight Bulb and Position Light Bulb
Replacement
Headlight Beam Adjustment
Front Turn Signal Light Components
Front Turn Signal Light Removal and
Installation
Front Turn Signal Light Bulb Replacement
Rear Lighting System Construction
Rear Combination Light Removal and
Installation
Rear Combination Light Replacement
License Plate Light Components
License Plate Light Removal and Installation
License Plate Light Bulb Replacement
Rear Turn Signal Light Components
Rear Turn Signal Light Removal and
Installation
Rear Turn Signal Light Bulb Replacement
Reflex Reflector Construction
| Turn Signal / Side-Stand Relay Inspection
Turn Signal / Side-Stand Relay Removal and
Installation
Hazard Switch Inspection
Turn Signal Switch Inspection
Passing Light Switch Inspection
Dimmer Switch Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Combination Meter I Fuel Meter I Horn General Description
Combination Meter System Description
Repair Instructions
Combination Meter Components
Combination Meter Removal and Installation Combination Meter Disassembly and
Assembly
Combination Meter Inspection
Engine Coolant Temperature Meter and
Indicator Light Inspection
ECT Sensor Removal and Installation
Fuel Meter Inspection
Fuel Level Gauge Inspection
Speedometer Inspection
Speed Sensor Removal and Installation
Speed Sensor Inspection
Oil Pressure Indicator Inspection
Oil Pressure Switch Removal and Installation
Oil Pressure Switch Inspection
Ignition Switch Inspection
Ignition Switch Removal and Installation
Horn Inspection
Horn Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Special Tool
Exterior Parts
Schematic and Routing Diagram
Seat Lock Cable Routing Diagram
Repair Instructions
Exterior Parts Construction
Rear Linder Cowling Head Shield Attachment
Intake Cover Protection Tape Attachment
Inner Under Cowling Cushion Attachment
Under Cowling Heat Shield Attachment
Pillion Rider Handlebar Construction
Panel Cushion Attachment
Rear Fender Construction
Frame Cover Construction
Cowling Cushion Attachment
Flame Cover Cushion Attachment
Mudguard Construction
Rear Fender Cushion Attachment
Body Cowling Cover Cushion Attachment
Fastener Removal and Installation
Exterior Parts Removal and Installation
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Body Structure
Repair Instructions
Body Frame Construction
Front Footrest Bracket Construction
Side-stand Construction
Pillion Footrest Bracket Construction
Footrest Construction
Side-stand Removal and Installation
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Additional information
| Weight | 4.48 lbs |
|---|---|
| Dimensions | 13 × 12 × 2.5 in |
No further products found.