Ну спасибо друг HiluxMafia, от души спасибо. Сегодня четыре часа убил что бы скачать эту книгу через торент и так , хифига не нашел — нет в доступе. А тут вуаля пользуйтесь на здоровье. Спасибо камрад.
Ну спасибо друг HiluxMafia, от души спасибо. Сегодня четыре часа убил что бы скачать эту книгу через торент и так , хифига не нашел — нет в доступе. А тут вуаля пользуйтесь на здоровье. Спасибо камрад.
Пожалуйста =)
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Добрый день, не видно мануала, пишет скрытый контент, необходимо 5 сообщений Что делать???
Добрый день, не видно мануала, пишет скрытый контент, необходимо 5 сообщений Что делать???
написал в ЛС
добрый день, ищу ответ по ремонту замка задней двери! В мануале есть что-то похожее?!
добрый день, ищу ответ по ремонту замка задней двери! В мануале есть что-то похожее?!
Добрый, а что конкретно с замком?
нет фиксации в конечном положении. Доводчик срабатывает на закрытие и через секунду открывается снова… Разборка и чистка к сожалению результата не дали. Ищу ответ
нет фиксации в конечном положении. Доводчик срабатывает на закрытие и через секунду открывается снова… Разборка и чистка к сожалению результата не дали. Ищу ответ
У меня другая проблема была, не работала кнопка открытия 5 двери, диагностика показала излом проводки в месте перегибания сверху двери где идёт пучок проводов к двери. Вот так, может у вас тоже проблема там?
Максим123456789
Попробуй скачать и открыть с помощью браузера Windows.
Есть в этом мануале на праворукий схемы стеклоподъемников?
Есть в этом мануале на праворукий схемы стеклоподъемников?
разводки электрики или сама схема установки ?
Toyota Hilux Surf (N210, Mark IV, 4Runner 210W/215W, SW4, Hilux AN10/AN20/AN30) с бензиновыми двигателями: 3RZ-FE/2TR-FE 2.7 л (2693 см³) 150-163 л.с./110-120 кВт, 5VZ-FE 3.4 л (3378 см³) 185 л.с./136 кВт и дизельными 1KD-FTV 3.0 л (2982 см³) 170-173 л.с./125-127 кВт; Пошаговое описание процедур по эксплуатации, ремонту и техническому обслуживанию, диагностика, технические характеристики, особенности конструкции. Производственно-практическое издание автомобиль повышенной проходимости J-класса Тойота ХайЛюкс Сёрф (4Раннер, пикап ХайЛюкс 7) среднеразмерный рамный внедорожник с цельнометаллическими кузовами пятидверный универсал повышенной вместимости задне- и полноприводные модели седьмого поколения выпуска (включая рестайлинг 2005) с 2002 по 2009 год
ЕСЛИ ВЫ ВИДИТЕ ОШИБКУ 406 Not Acceptable и не видите документ, то скорей всего у Вас IP РФ и его надо сменить, на любой другой страны, с помощью VPN ( Scribd и SlideShare блокируют посетителей с Российским IP).
Видео Toyota Hilux Surf N210 (4Runner 210W/215W) замена передних тормозных колодок и радиатора отопителя салона (печки) системы охлаждения (Тойота ХайЛюкс Сюрф (4Раннер) 02-09)
Toyota Hilux Surf Mark IV (4Runner N210), Hilux VII общая информация (Тойота ХайЛюкс Сюрф (ФоРаннер), ХайЛюкс 2002-2009)
Передние тормоза
Снятие и установка
Примечание: установка производится в порядке, обратном снятию.
1. Снимите переднее колесо.
Момент затяжки ………… 112 Нм
2. Слейте тормозную жидкость из системы.
3. Снимите пружинные фиксаторы.
4. Снимите держатель колодок.
5. Снимите тормозные колодки.
6. Снимите антискрипные накладки.
7. Снимите тормозной суппорт.
а) Отсоедините тормозную трубку от суппорта.
Момент затяжки ………… 15 Нм
б) Отверните два болта и снимите тормозной цилиндр .
Момент затяжки ………… 123 Нм
8. Нанесите установочные метки на тормозной диск и ступицу и снимите тормозной диск.
Проверка
1. Измерьте толщину накладок тормозных колодок.
Номинальная толщина ………… 11,5 мм
Минимальная толщина ………… 1,0 мм
Замените колодки, если толщина накладок меньше минимальной или если заметен неравномерный износ.
2. Измерьте толщину тормозного диска.
Номинальная толщина ………… 28,0 мм
Минимальная толщина ………… 26,0 мм
Если диск имеет царапины, изношен или толщина диска меньше минимальной , замените диск.
3. Измерьте биение тормозного диска на расстоянии 10 мм от внешнего края тормозного диска.
Максимальное биение диска ………… 0,05 мм
Если биение большее максимального, замените тормозной диск.
Примечание: перед измерением биения убедитесь, что люфт подшипника ступицы находится в допустимых пределах.
class=»img-responsive center-block» alt=»Габаритные размеры Тойота ХайЛюкс Сёрф и ХайЛюкс 2002-2009 (dimensions Toyota Hilux Surf / 4Runner N210)»>
| № | Спецификация / Specs | Данные |
| Габариты (мм/mm) и масса (кг/kg) / Dimensions and Weight | ||
| 1 | Длина / Length | 4770-4801 |
| 2 | Ширина (без/с зеркалами) / Width | 1875 |
| 3 | Высота (загружен/пустой) / Height | 1750-1790/1805-1819 с багажником на крыше |
| 4 | Колёсная база / Wheelbase | 2790 |
| 5 | Дорожный просвет (клиренс) / Ground clearance | 205 |
| 6 | Снаряжённая масса / Total (curb) weight | 1880 |
| Полная масса / Gross (max.) weight | 2530 | |
|
Двигатель / Engine |
||
| 7 | Тип / Engine Type, Code | Бензиновый, жидкостного охлаждения, четырехтактный, 5VZ-FE |
| 8 | Количество цилиндров / Cylinder arrangement: Total number of cylinders, of valves | 6-цилиндровый, 24V, V-образный, DOHC с верхним расположением двух распределительных валов |
| 9 | Диаметр цилиндра / Bore | 93.5 мм |
| 10 | Ход поршня / Stroke | 82.0 мм |
| 11 | Объём / Engine displacement | 3378 см³ |
| 12 | Система питания / Fuel supply, Aspiration | Многоточечный впрыск топлива EFI |
| Атмосферный | ||
| 13 | Степень сжатия / Compression ratio | 9.6:1 |
| 14 | Максимальная мощность / Max. output power kW (HP) at rpm | 185 кВт (136 л.с.) при 4800 об/мин |
| 15 | Максимальный крутящий момент / Max. torque N·m at rpm | 294-303 Нм при 3600 об/мин |
|
Трансмиссия / Transmission |
||
| 16 | Сцепление / Clutch type | Гидротрансформатор с блокировкой / Torque Converter |
| 17 | КПП / Transmission type | Aisin-Warner Automatic A340F АКПП 4 Автоматическая, четырёхступенчатая, гидромеханическая, адаптивная, с двухступенчатой раздаткой и блокировкой межосевого дифференциала |
О Книге
- Название: Toyota Hilux Surf / Hilux Устройство, техническое обслуживание и ремонт
- Бензиновые двигатели: 3RZ-FE/2TR-FE 2.7 л (2693 см³) 150-163 л.с./110-120 кВт, 5VZ-FE 3.4 л (3378 см³) 185 л.с./136 кВт и дизельными 1KD-FTV 3.0 л (2982 см³) 170-173 л.с./125-127 кВт
- Выпуск с 2002 года
- Серия: «Ремонт Автомобилей»
- Год издания: 2010
- Автор: Коллектив авторов
- Издательство: «Ассоциация независимых издателей»
- Формат: PDF
- Страниц в книге: 529
- Размер: 100.32 МБ
- Язык: Русский
- Количество электросхем: 39
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Toyota Hilux Surf 4Runner,УСТРОЙСТВО ТЕХНИЧЕСКОЕ ОБСЛУЖИВАНИЕ РЕМОНТ
Пособие в формате PDF
(KZN185, RZM85, VZN1H5)
Модели 1995 — 2002 гг. выпуска с дизельным IKZ-TE (3,0 л) и бензиновыми 3RZ-FE (2,7л) и 5VZ-FE (3,4л) двигателями
Содержание
Сокращения и условные обозначения.
Идентификация
Общие инструкции по ремонту
Точки установки гаражного домкрата и лап подъемника
Руководство по эксплуатации
Техническое обслуживание и общие процедуры проверки и регулировки
Бензиновый двигатель 3RZ-FE механическая часть
Бензиновый двигатель 5VZ-FE — механическая часть
Дизельный двигатель 1KZ-TE — механическая часть
Двигатель — общие процедуры ремонта
Система охлаждения
И ДРУГОЕ
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How to Use this Manual
2
Vehicle Identification Number
4
Engine Serial Number
4
Identification Information
4
General Repair Instructions
5
Precaution for Vehicles Equipped with a Catalytic Converter
8
Caution for Vehicles with Audio System with Built-In Anti-Theft System
8
Vehicle Lift and Support Locations
9
Abbreviations Used in this Manual
10
Glossary of Terms
12
Standard Bolt Torque Specifications
15
How to Determinte Bolt Strength
15
Specified Torque for Standard Bolts
16
Clutch Troubleshooting
18
Clutch Pedal Check and Adjustment
19
Clutch System Bleeding
20
Clutch Start System Inspection
20
Clutch Pedal Check
20
Clutch Start Switch Inspection and Adjustment
20
Inspection of Clutch Start Cancel Switch
21
Clutch Master Cylinder Components
23
Master Cylinder Removal
23
Master Cylinder Disassembly
23
Master Cylinder Inspection
24
Master Cylinder Reassembly
24
Master Cylinder Installation
25
Clutch Release Cylinder Components
26
Release Cylinder Removal
26
Relase Cylinder Disassembly
26
Release Cylinder Inspection
27
Relase Cylinder Assembly
27
Release Cylinder Installation
27
Clutch Unit Components
28
Clutch Unit Removal
28
Clutch Parts Inspection
29
Clutch Unit Installation
30
Manual Transmission
32
Manual Transmission
33
Manual Transmission — Precautions
35
Manual Transmission Troubleshooting
35
Transmission Removal and Installation
36
Transmission Removal Procedure
37
Transmission Installation
41
Transmission with Transfer Removal and Installation
45
Removal of Transmission with Transfer
47
Transmission with Transfer Installation
51
Transmission G58 Disassembly
57
Input Shaft Assembly Components
69
Output Shaft Assembly Components
71
Output Shaft Assembly Disassembly
71
Output Shaft Assembly Inspection
74
Output Shaft Assembly Assembly
76
Counter Gear Assembly and Reverse Idler Gear Components
80
Counter Gear Assembly Inspection
80
Replacement of Bearing — Counter Gear Assembly
81
Counter Gear Assembly Assembly
82
Reverse Idler Gear Inspection
83
Transfer Adaptor Components
84
Oil Seal Replacement
84
Reverse Restrict Pin Inspection and Replacement
84
Front Bearing Retainer Components
86
Transmission Assembly
87
Disassembly of Transmission Components
98
Disassembly of Transmission
99
Input Shaft Assembly Components View
108
Input Shaft Inspection
108
Output Shaft Assembly
110
Counter Gear Assembly and Reverse Idler Gear
118
Counter Gear Inspection
118
Inspection of Reverse Idler Gear
120
Extension Housing and Transfer Adaptor
121
Reverse Restrict Pin Inspection/Replacement
122
Front Bearing Retainer
124
Replacement of Oil Seal
124
Assembly of Transmission
125
W55 and W56 Manual Transmission
139
SST (Special Service Tools)
141
Recommended Tools
143
W55 and W56 Manual Transmission Troubleshooting
144
Transmission (W55 and W56) Removal and Installation
145
Transmission with Transfer Removal and Installation (W55 and W56)
146
Basic Subassembly Separation
149
Input Shaft Components
159
Input Shaft Inspection (W55 and W56)
159
Output Shaft Components
162
Output Shaft Disassembly
162
Output Shaft Component Parts Inspection
165
Output Shaft Assembly (W55 and W56)
167
Counter Gear and Reverse Idler Gear Components
170
Counter Gear Component Parts Disassembly
170
Counter Gear and Reverse Idler Gear Component Parts Inspection
171
Counter Gear Component Parts Assembly
174
Front Bearing Retainer Component
176
Oil Seal Replacement (W55 and W56)
176
Extension Housing and Transfer Adaptor Components
177
Reverse Restrict Pin Replacement
178
Basic Subassembly Reassembly
181
Manual Transmission (W55 and W56) Service Specifications
195
Automatic Transmission
198
A43D Automatic Transmission
200
A43D Automatic Transmission Sectional View
201
A43D Automatic Transmission Specifications
202
A43D Automatic Transmission Mechanical Operation
203
Automatic Transmission — Function of Components
204
Hydraulic Control System
207
Automatic Transmission Troubleshooting
208
Automatic Transmission Preliminary Check
211
Check Fluid Level
211
Check Fluid Condition
211
Inspect Throttle Cable
212
Inspect Shift Lever Position
212
Inspect Park/Neutral Position Switch
212
Inspect Idle Speed (N Position)
212
Overdrive Control System — Electronic Control Circuit View
213
Overdrive Control System — Troubleshooting Flow-Chart
214
Overdrive Control Components Inspection
215
Automatic Transmission — Mechanical System Tests
217
Stall Test
217
Time Lag Test
218
Hydraulic Test
219
Governor Pressure Test
220
Road Test
221
D Position Test
221
2 Position Test
222
L Position Test
222
R Position Test
223
P Position Test
223
Automatic Shift Schedule
224
Park Neutral Position Switch Inspection
224
Automatic Transmissoin On-Vehicle Repair
225
Valve Body Removal
225
Valve Body Installation
226
Parking Lock Pawl Removal
228
Parking Lock Pawl Installation
228
Throttle Cable Removal
228
Throttle Cable Installation
229
Extension Housing — Replacement of Oil Seal
230
Extension Housing Removal
230
Extension Housing Installation
232
Governor Body Removal
233
Governor Body Installation
233
Automatic Transmission Removal and Installation
235
Torque Converter Clutch and Drive Plate Inspection
237
A340E Automatic Transmission
239
A340E Automatic Transmission Specifications
240
A340E Automatic Transmission Mechanical Operation
241
A340E Automatic Transmission — Function of Components
242
A340E Automatic Transmission — Hydraulic Control System
245
A340E Automatic Transmission — Electronic Control System
246
Function of ECM
247
A340E Automatic Transmission Troubleshooting
248
A340E Automatic Transmission — Diagnosis System
251
Check «O/D Off» Indicator Light
251
Read Diagnostic Trouble Code
252
Cancel of Diagnostic Trouble Code
253
A340E Automatic Transmission — Troubleshooting Flow-Chart
254
A340E Automatic Transmission Preliminary Check
256
Manual Shifting Test
258
Electronic Control Circuit
260
Electronic Control Components
261
Electronic Control System — Troubleshooting Flow-Chart
262
No Shifting
262
Shift Point too High or too Low
264
No Up–Shift to Overdrive (after Warm–Up)
265
No Lock–Up (after Warm–Up)
266
TT Terminal Voltage Inspection
267
Electronic Control Components Inspection
268
A340E Automatic Transmission — Mechanical System Tests
271
Stall Test (A340E)
271
Time Lag Test (A340E)
272
Hydraulic Test (A340E)
273
Road Test (A340E)
275
Automatic Shift Schedule (A340E)
278
Park Neutral Position Switch Inspection (A340E)
280
A340E Automatic Transmission On-Vehicle Repair
281
Valve Body Removal (A340E)
281
Valve Body Installation (A340E)
282
Parking Lock Pawl Removal (A340E)
284
Throttle Cable Removal and Installation (A340E)
285
Extension Housing (A340E) — Oil Seal Replacement
286
Extension Housing (A340E) Removal
287
Extension Housing (A340E) Installation
288
Sensor Rotor Removal
289
Sensor Rotor Installation
290
A340E Transmission Removal and Installation
291
Torque Converter Clutch and Drive Plate Inspection (A340E)
293
A340H Automatic Transmission
295
A340H Automatic Transmission Specifications
296
A340H Automatic Transmission Mechanical Operation
297
A340H Automatic Transmission — Function of Components
298
Hydraulic Control System (A340H)
301
Electronic Control System (A340H)
302
A340H Transmission Troubleshooting
303
Diagnosis System Description (A340H)
306
Read Diagnostic Trouble Code (A340H)
307
Diagnostic Trouble Codes (A340H)
308
Cancel out Diagnostic Trouble Code (A340H)
308
Troubleshooting Flow-Chart (A340H)
309
A340H Automatic Transmission Preliminary Check
312
Manual Shifting Test (A340H)
315
Electronic Control System — Electronic Control Circuit (A340H)
317
TT Terminal Voltage Inspection (A340H)
325
Electronic Control Components Inspection (A340H)
326
Mechanical System Tests (A340H)
330
Stall Test (A340H)
330
Time Lag Test (A340H)
331
Hydraulic Test Preparation (A340H)
332
Road Test (A340H)
334
2 Position Test (A340H)
335
L Position Test (A340H)
336
R Position Test (A340H)
336
P Position Test (A340H)
337
Transfer Test (A340H)
337
Automatic Shift Schedule (A340H)
338
Transfer High-Low Shift Range
339
2 Position: High–Low Shift Possibility Range
340
D Position: High–Low Shift Possibility Range
340
Park Neutral Position Switch Inspection (A340H)
341
Low–High Shift Possibility Range (L, 2, D Position)
341
Transmission Valve Body Removal (A340H)
342
Transfer Valve Body Removal (A340H)
348
Valve Body And/Or Solenoid Valve Installation (A340H)
349
Throttle Cable Removal (A340H)
352
Throttle Cable Installation (A340H)
353
Parking Lock Pawl Removal and Installation (A340H)
355
Transmission (A340H) Removal and Installation
356
Torque Converter Clutch and Drive Plate Inspection (A340H)
358
A340F Automatic Transmission
361
A340F Automatic Transmission Specifications
362
A340F Automatic Transmission Mechanical Operation
363
A340F Automatic Transmission — Function of Components
364
Hydraulic Control System (A340F)
367
Line Pressure (A340F)
367
Throttle Pressure (A340F)
367
Electronic Control System (A340F)
368
ECM Function (A340F)
369
A340F Automatic Transmission Troubleshooting
370
Diagnosis System (A340F)
373
Read Diagnostic Trouble Code (A340F)
374
Diagnostic Trouble Codes (A340F)
375
Cancel of Diagnostic Trouble Code (A340F)
375
Troubleshooting Flow-Chart (A340F)
376
A340F Automatic Transmission Preliminary Check
378
Manual Shifting Test (A340F)
380
Electronic Control Circuit (A340F)
381
Electronic Control Components (A340F)
382
A340F Troubleshooting Flow-Chart
383
TT Terminal Voltage Inspection (A340F)
388
Electronic Control Components Inspection (A340F)
389
Mechanical System Tests (A340F)
393
Automatic Shift Schedule (A340F)
400
Park/Neutral Position Switch Inspection (A340F)
400
Valve Body Removal (A340F)
401
Valve Body Installation (A340F)
402
Parking Lock Pawl Removal (A340F)
405
Throttle Cable Removal (A340F)
405
Transmission Removal and Installation (A340F)
407
Torque Converter Clutch and Drive Plate Inspection (A340F)
409
Electrically Controlled Shift Lock System
410
Inspection of Electric Control Components
411
Mechanically Controlled Shift Lock System Components
412
Transfer Description and Specifications
414
Transfer Precautions
415
Transfer Troubleshooting
415
Transfer Removal
416
Transfer Installation
417
RF1A Type Transfer Components
419
Transfer Disassembly
420
Input Gear Components
425
Input Gear Bearing Replacement
425
Inspection of Hub Sleeve and Shift Fork Measure
426
Idler Gear Components
427
Idler Gear Bearing Replacement
427
Counter Gear Components
429
Counter Gear Bearings Replacement
429
Output Shaft Components View (Transfer)
431
Output Shaft Assembly Disassembly (Transfer)
431
Output Shaft Assembly Inspection (Transfer)
432
Output Shaft Assembly (Transfer)
434
Front Drive Gear Components
435
Front Drive Gear Bearings Replacement
435
Oil Seals Components
436
Oil Seals Replacement
436
Transfer Assembly
438
VF1A Type Transfer Components
444
Transfer Disassembly (VF1A)
446
Oil Pump Body Components
455
Oil Pump Body Inspection
456
Driven Sprocket Components
459
Driven Sprocket Disassembly
459
Driven Sprocket Assembly
460
Rear Output Shaft Assembly Components
461
Rear Output Shaft Assembly Disassembly
462
Rear Output Shaft Inspection Assembly
464
Rear Output Shaft Assembly Assembly
465
Input Shaft Components (VF1A)
468
Input Shaft Disassembly (VF1A)
468
Input Shaft Inspection (VF1A)
468
Input Shaft Assembly (VF1A)
469
Planetary Gear Components
470
Planetary Gear Inspection
470
Oil Seals Components (VF1A)
473
Oil Seals Replacement (VF1A)
473
Transfer Assembly (VF1A)
476
Propeller Shaft Troubleshooting
486
Propeller Shaft Components
487
Propeller Shaft Removal (2WD)
489
Propeller Shaft Removal (4WD)
489
Propeller Shaft Disassembly
491
Propeller Shaft Inspection Components
492
Spider Bearing Replacement
493
Propeller Shaft Assembly
498
Propeller Shaft Installation (2WD)
499
Propeller Shaft Installation (4WD)
500
Propeller Shaft Service Specifications
503
Propeller Shaft Torque Specifications
504
Suspension and Axle Troubleshooting
506
Wheel Alignment 4WD
507
Wheel Alignment 2WD
512
Front Axle Hub and Steering Knuckle Components
515
Front Axle Hub Disassembly, Inspection and Repair
516
Front Axle Hub Assembly
517
Steering Knuckle Removal and Inspection
519
Steering Knuckle Installation
520
Front Suspension Components
521
Ball Joint
522
Ball Joints Installation
523
Torsion Bar Spring
524
Lower Suspension Arm and Shock Absorber
526
Upper Suspension Arm
529
Upper Arm Bushing Replacement
529
Upper Suspension Arm Installation
530
Strut Bar
531
Stabilizer Bar
532
Free Wheeling Hub Components
533
Free Wheeling Hub Removal
534
Free Wheeling Hub Disassembly
534
Free Wheeling Hub Inspection
535
Free Wheeling Hub Assembly
535
Free Wheeling Hub Installation
537
Front Axle Hub and Steering Knuckle Components View
539
Steering Knuckle Removal
540
Steering Knuckle Inspection and Replacement
541
Front Drive Shaft Components
546
Front Drive Shaft Removal
546
Front Drive Shaft Disassembly
547
Front Drive Shaft Assembly
548
Front Drive Shaft Installation
551
Front Differential: On-Vehicle Replacement of Rear Oil Seal
553
Removal of Front Differential
557
Replacement of Side Oil Seal (Without A.D.D.)
559
Replacement of Side Oil Seal (with A.D.D.)
561
Replacement of RH Side Oil Seal
564
Disassembly and Assembly of Differential (Without A.D.D.)
566
Differential Disassembly
567
Differential Inspection and Replacement
570
Differential Assembly
574
Disassembly and Assembly of Differential (with A.D.D.)
582
LH Side Inspection and Replacement
591
Actuator Inspection and Replacement
593
Assembly of Differential
596
Installation of Front Differential
606
A.D.D. Control System Components
607
Electrical Circuit Diagram
608
Front Suspension Components View
611
Ball Joints Inspection
612
Ball Joints Removal
612
Torsion Bar Spring Removal
614
Torsion Bar Spring Installation
614
Lower Suspension Arm and Shock Absorber Removal
616
Lower Suspension Arm Bushing Placement
617
Shock Absorber Inspection
617
Lower Suspension Arm and Shock Absorber Installation
617
Upper Suspension Arm Removal
619
Stabilizer Bar Removal and Installation
622
Rear Axle Shaft (Single Tire) Components
623
Removal of Rear Axle Shaft
624
Rear Axle Shaft Components Inspection and Repair
624
Rear Axle Shaft Installation
626
Rear Axle Shaft and Axle Hub (Double Tire) View
627
Rear Axle Shaft Removal
627
Inspection of Rear Axle Shaft Components
628
Installation of Rear Axle Shaft
628
Disassembly of Rear Axle Hub
629
Rear Axle Hub Inspection and Repair
629
Rear Axle Hub Assembly
631
Differential Components View
634
Oil Seal On-Vehicle Replacement
635
Differential Removal
636
Replacement of Differential Case Component Parts
641
Installation of Differential
651
Rear Suspension Shock Absorber Components
653
Shock Absorber Removal
653
Shock Absorber Inspection (Rear)
654
Shock Absorber Disposal
654
Shock Absorber Installation
654
Leaf Spring Components
655
Leaf Spring Removal
657
Bushing Replacement
658
Stabilizer Bar Removal
662
Brake System Troubleshooting
665
Brake System Checks and Adjustments
669
Brake Booster Operational Test
670
Brake System Bleeding
671
Parking Brake Check and Adjustment
672
Removal of Master Cylinder
673
Disassembly of Master Cylinder
674
Inspection of Master Cylinder
675
Assembly of Master Cylinder
676
Installation of Master Cylinder
678
Brake Booster Removal
679
Brake Booster Installation
680
Front Brake 4WD (S12 + 12 Type Disc) Components
681
Brake Pads Replacement
681
Cylinder Removal
683
Cylinder Disassembly
684
Front Brake Components Inspection and Repair
685
Cylinder Assembly
686
Cylinder Installation
687
Rear Brake 4WD Components
688
Rear Drum Brake Removal
688
Rear Brake Components Inspection and Repair
691
Rear Brakes Assembly
692
Parking Brake Bellcrank Assembly and Installation
692
Load Sensing Proportioning and By-Pass Valve (LSP & BV) Components
697
Fluid Pressure Check and Adjustment
697
LSP & BV or LSPV Removal
700
LSP & BV or LSPV Assembly Disassembly
700
LSP & BV or LSPV Inspection
701
LSP & BV or LSPV Assembly
701
LSP & BV or LSPV Installation
702
Rear-Wheel Anti-Lock Brake System Description
703
Rear-Wheel Anti-Lock Brake System Wiring Diagram
704
Rear-Wheel Anti-Lock Brake System Connectors
705
Diagnosis System Inspection
706
Diagnostic Trouble Codes Table
708
Clearing of Diagnostic Trouble Codes
709
Rear–Wheel Anti–Lock Brake System Troubleshooting
711
«Rear Antilock» Warning Light Comes on
711
”REAR ANTILOCK” Warning Light Does Not Come on for 2 Seconds
713
«REAR ANTILOCK» Warning Light Comes on and off
714
Rear–Wheel Anti–Lock Brake System Works Inefficiently
716
Deceleration Sensor and Speed Sensor Diagnosis System Precaution
717
Diagnostic Trouble Code
719
Brake Actuator Components View
720
Brake Actuator Inspection
720
Brake Actuator Removal
723
Brake Actuator Installation
725
Rear-Wheel Anti-Lock Brake System Bleeding
727
Control Relay
728
Solenoid Relay Inspection
728
Speed Sensor Inspection
729
Speed Sensor and Sensor Rotor Serrations (Reference)
731
Deceleration Sensor Inspection
732
Rear–Wheel Anti–Lock Brake System Circuit
733
System Circuit Inspection
733
ECU Installation
734
Steering Troubleshooting
736
Steering On-Vehicle Inspection
737
Steering Wheel Freeplay Inspection
737
Oil Level Check
737
Steering Column Removal and Installation
738
Non–Tilt Steering Column Components View
739
Steering Column Disassembly
740
Non-Tilt Steering Column Inspection and Replacement
741
Non-Tilt Steering Column Assembly
742
Tilt Steering Column Components View
743
Disassembly of Steering Column
744
Inspection and Replacement of Steering Column
747
Assembly of Steering Column
748
Manual Gear Housing (2WD)
753
Manual Gear Housing Removal and Installation
753
Manual Gear Housing (2WD) Components View
754
Manual Gear Housing Disassembly
755
Manual Gear Housing Inspection and Replacement
755
Steering Gear Housing Assembly
757
Manual Gear Housing (4WD) Removal and Installation
760
Manual Gear Housing (4WD) Components View
761
Manual Gear Housing (4WD) Disassembly
762
Manual Gear Housing Inspection and Replacement (4WD)
764
Manual Gear Housing Assembly (4WD)
767
Power Steering Description
770
Neutral (Straight-Ahead) Position
770
Power Steering On-Vehicle Inspection
771
Vane Pump
771
Drive Belt Tension Check
772
Fluid Level Check
772
Power Steering Fluid Replacement
773
Power Steering Fluid Bleeding
774
Power Steering Pump Removal and Installation
777
VZN Series Power Steering Components
779
Power Steering Pump Disassembly
779
Power Steering Pump Inspection
782
Power Steering Pump Assembly
784
RN Series Power Steering Components
788
Gear Housing (2WD) Removal and Installation
797
Gear Housing (2WD) Components View
799
Gear Housing (2WD) Disassembly
800
Gear Housing Inspection and Replacement
802
Gear Housing Assembly
805
Gear Housing (4WD) Removal and Installation
807
Gear Housing (4WD) Components View
810
Gear Housing (4WD) Disassembly
811
Gear Housing (4WD) Inspection and Replacement
813
Gear Housing (4WD) Assembly
816
Progressive Power Steering (PPS)
819
Progressive Power Steering (PPS) Troubleshooting
820
Electronic Control System On-Vehicle Inspection
823
Check Solenoid Operation
823
Power Steering ECU Inspection
824
Removal and Installation of Steering Linkage (2WD)
825
Idler Arm Bracket Disassembly
827
Idler Arm Bracket Assembly
828
Steering Linkage (4WD) Removal and Installation
829
Body Electrical System
834
Body Electrical System — General Information
835
Replacement of High Current Fuse, Medium Current Fuse and Fuse
836
Check for Voltage
837
Check for Continuity and Resistance
837
Check the Bulb
838
Check for Short Circuit
838
Power Source Parts Location
839
Wiring Diagram
840
Ignition Switch Parts Location
841
Ignition System Parts Inspection
841
Key Confine Prevention System
842
Lighting System Parts Location
843
Lighting System Wiring and Connector Diagrams
844
Lighting System Troubleshooting
847
Adjustment of Light Aiming
849
Lighting System Parts Replacement
849
Disassembly of Combination Switch
850
Assembly of Combination Switch
851
Headlight, Taillight and Daytime Running Light System Parts Inspection
852
Lights–On Warning System
855
Illuminated Entry System
855
Turn Signal and Hazard Warning System
856
Wiper and Washer System Parts Location
857
Wiper and Washer System Troubleshooting
858
Wiper and Washer System Parts Inspection
859
Washer System Inspection
861
Combination Meter Parts Location
862
Meter Circuit
863
Combination Meter Troubleshooting
865
Speedometer System Inspection
866
Tachometer System Inspection
866
Fuel Gauge System Inspection
867
Fuel Level Warning System Inspection
868
Engine Coolant Temperature Gauge System Inspection
869
Low Oil Pressure Warning System Inspection
870
Brake Warning System Inspection
871
Seat Belt Warning System Inspection
873
Illumination Control System Inspection
875
Power Window Control System
876
Power Window Control System Troubleshooting
877
Power Window Control System Parts Inspection
877
Power Door Lock Control System
881
Power Door Lock Control System Troubleshooting
882
Power Door Lock Control System Parts Inspection
882
Door Lock Signal
884
Key–Off Power Window Signal
885
Power Mirror Control System
886
Power Mirror Control System Troubleshooting
887
Power Mirror Control System Parts Inspection
887
Cruise Control System Parts Location
889
Cruise Control System Wiring Diagram
891
Cruise Control System Connector Diagrams
892
Cruise Control System Description
893
Cruise Control System: Output of Diagnostic Trouble Code
894
Cruise Control System Troubleshooting
896
Cruise Control System Inspection Chart
897
Power Source Circuit Inspection
897
Cruise Control Switch Circuit Inspection
901
Actuator Circuit Inspection
902
Speed Sensor Circuit Inspection
904
Stop Light Switch Circuit Inspection
905
Parking Brake Switch Circuit Inspection
906
Clutch Switch Circuit Inspection
907
Park/Neutral Position Switch Circuit Inspection
908
Vacuum Circuit Inspection
909
ECM Solenoid Circuit Inspection
911
Cruise Control ECU Circuit
912
Inspection of ECU Circuit
912
Switches Inspection
913
Audio System Parts Location
916
Audio System Wiring and Connector Diagrams
917
Audio System Description
921
Tape Player Maintenance
922
Anti–Theft System
922
Audio System: How to Use Diagnostic Chart
923
Audio System Troubleshooting
924
Anti-Theft System Troubleshooting
925
Radio: no Power Coming in
926
Power Coming In, but Radio Not Operating
927
Noise Present, but AM-FM Not Operating
927
Either Speaker Does Not Work
928
Either AM/FM Does Not Work, Reception Poor, few Preset Tuning Bands
929
Sound Quality Poor
930
Cannot Set Station Select Button, Preset Memory Disappears
931
Tape Player: Cassette Tape Cannot be Inserted
932
Cassette Tape Inserts, but no Power
933
Power Coming In, but Tape Player Not Operating
934
Tape Player: Either Speaker Does Not Work
935
Tape Player: Sound Quality Poor (Volume Faint)
936
Tape Jammed, Malfunction with Tape Speed or Auto-Reverse
936
APS, Skip, RPT Buttons Not Operating
937
Cassette Tape will Not Eject
937
Antenna Troubleshooting
938
Noise Produced by Vibration or Shock While Dirving
939
Noise Produced When Engine Starts
940
Audio System Parts Inspection
941
Antenna Motor Inspection
941
Antenna Motor Control Relay Inspection
941
Antenna Rod Removal and Installation
942
Clock Troubleshooting
943
Body — General Information
945
Hood Adjustment
946
Front Door Components View
947
Front Door Adjustment
949
Front Door Disassembly
949
Glass Replacement
952
Front Door Assembly
952
Windshield Moulding Components View
956
Windshield Moulding Removal
956
Fastener Replacement
957
Windshield Moulding Installation
958
Wheel Arch Moulding Components
959
Front Wheel Arch Moulding Replacement
959
Rear Wheel Arch Moulding Replacement
959
Windshield (Adhesive Type)
960
Windshield Removal
961
Preparation for Windshield Installation
962
Windshield Installation
963
Back Window Components
965
Back Window Removal
965
Back Window Assembly Disassembly and Assembly
966
Back Window Installation
967
Quarter Window (Xtra Cab) Components
968
Quarter Window Removal
968
Quarter Window Installation
969
Moon Roof Components View
970
Moon Roof Removal
971
Moon Roof Installation
972
Removable Roof Disassembly
974
Removable Roof Assembly
974
Instrument Panel Components
975
Instrument Panel Removal
977
Instrument Panel Installation
981
One-Touch Tail Gate Components
982
Removal of Tail Gate Lock
982
Tale Gate Lock Installation
983
Tail Gate Lock Control Removal and Installation
983
Front Seat Components
984
Rear Jump Seat Components
985
Front Seat Belt Components
986
Rear Jump Seat Belt Components
987
Emergency Locking Retractor (ELR) Type Seat Belt Testing
988
Center Seat Belt (Manual Type) Testing
988
Body Dimensions
989
Frame Dimensions
992
Air Conditioning System
1006
Air Conditioning System — General Information
1007
Refrigeration System
1007
Handling Precautions for Refrigerant
1008
Handling Precautions for Gas–Cylinder Type Gas Leak Tester
1009
Precautions When Replacing Parts in Refrigerant Line
1009
Precautions When Charging Refrigerant
1010
Air Conditioning System Circuit
1011
Air Conditioning System Components View
1012
Refrigeration Cycle
1013
Principle of A/C Electrical Circuit
1014
How Is Magnetic Clutch Energized?
1014
Air Conditioning System Troubleshooting
1015
Inspection of Refrigeration System with Manifold Gauge Set
1017
Air Conditioning System On-Vehicle Inspection
1020
Checking of Refrigerant Volume
1021
Installation of Manifold Gauge Set
1021
Compressor On-Vehicle Inspection
1022
Compressor Removal
1023
Magnetic Clutch Disassembly
1024
Magnetic Clutch Assembly
1026
Compressor Installation
1027
Receiver On-Vehicle Inspection
1028
Receiver Removal and Installation
1028
Condenser On-Vehicle Inspection
1029
Condenser Removal and Installation
1029
Cooling Unit Removal
1030
Expansion Valve On-Vehicle Inspection
1030
Cooling Unit Disassembly
1031
Evaporator Inspection
1032
Cooling Unit Assembly
1032
Cooling Unit Installation
1032
Refrigerant Lines On-Vehicle Inspection
1033
Refrigerant Lines Replacement
1033
AC Switch On-Vehicle Inspection
1034
Dual Pressure Switch Inspection
1034
Thermistor Inspection
1035
Thermistor Removal and Installation
1035
A/C Cut off Relay Inspection
1035
Air Conditioning Amplifier
1036
Vacuum Hose Circuit
1037
Vacuum Switching Valve (VSV) Inspection
1037
Heater Parts Location
1039
Heater Troubleshooting
1040
Damper Positions
1040
Heater Inspection and Adjustment
1041
Heater Parts Inspection
1042
Service Specifications
1044
22R–E Engine Starting System Data
1044
22R–E Engine Charging System Data
1044
3VZ–E Engine Data
1045
Clutch Specifications
1047
Manual Transmission Specifications
1047
Automatic Transmission Specifications
1055
Transfer Specifications
1061
Propeller Shaft Specifications
1065
Suspensoin and Axle Specifications
1066
Brake System Specifications
1073
Steering Specifications
1075
Body — Torque Specifications
1078
Lubricant Data
1079
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