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GSX-R1000

Service

Manual

*99500-39271-03E*

* 9 9 5 0 0 — 3 9 2 7 1 — 0 3 E *

Related Manuals for Suzuki GSX-R1000

Summary of Contents for Suzuki GSX-R1000

Page 1
GSX-R1000 Service Manual *99500-39271-03E* * 9 9 5 0 0 — 3 9 2 7 1 — 0 3 E *…
Page 2
System and Fuel System be thoroughly reviewed before any type of service work is performed. Further information concerning the EPA emission regulations and U.S. Suzuki’s emission control program can be found in the U.S. SUZUKI EMISSION CONTROL PROGRAM MANUAL/SERVICE BULLETIN.
Page 4
SUPPLEMENTS GSX-R1000K6 WIRING DIAGRAM…
Page 51
2-30 PERIODIC MAINTENANCE CHASSIS BOLTS AND NUTS Tighten initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-31 for the loca- tions of the following nuts and bolts on the motorcycle.) Item N•m…
Page 373: Reassembly And Installation

8-44 CHASSIS REASSEMBLY AND INSTALLATION Reassemble and install the rear wheel in the reverse order of removal and disassembly. Pay attention to the following points: Left Right 100 N·m (10.0 kgf-m, 72.5 lb-ft) 35 N·m 60 N·m (3.5 kgf-m, 25.5 lb-ft) (6.0 kgf-m, 43.5 lb-ft) E-02, 19, 24 25 N·m…
Page 376
CHASSIS 8-47 • Tighten the sprocket mounting nuts to the specified torque.  Rear sprocket nut: 60 N·m (6.0 kgf-m, 43.5 lb-ft) NOTE: Stamped mark A on the sprocket should face outside. • Install the collar 2. BRAKE DISC • Apply THREAD LOCK to the disc bolts and tighten them to the specified torque.
Page 455
9-36 ELECTRICAL SYSTEM HEADLIGHT BEAM ADJUSTMENT • Adjust the headlight beam. NOTE: * Use a screw driver + for adjuster A, B and C. * To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically. A: Horizontal adjuster (Low beam) B: Vertical adjuster (Low beam) C: Horizontal adjuster (High beam) D: Vertical adjuster (High beam)
Page 508
SERVICING INFORMATION 10-47 CHASSIS N·m kgf-m lb-ft ITEM Steering stem head nut 65.0 Steering stem lock-nut 65.0 Steering damper bolt and nut 16.5 Front fork upper clamp bolt 16.5 Front fork lower clamp bolt 16.5 Front fork cap bolt 16.5 Front fork inner rod lock-nut 21.0 Front fork damper rod bolt…
Page 532
GSX-R1000K6…
Page 533: Specifications

SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length ………………2 030 mm (79.9 in) Overall width………………710 mm (28.0 in) Overall height ………………1 130 mm (44.5 in) Wheelbase ………………1 405 mm (55.3 in) Ground clearance…………….130 mm (5.1 in) Seat height ………………
Page 534: Service Data

SERVICE DATA VALVE + VALVE GUIDE Unit: mm (in) ITEM STANDARD LIMIT Valve diam. — (1.18) — (0.94) Valve clearance (when cold) 0.10 – 0.20 — (0.004 – 0.008) 0.20 – 0.30 — (0.008 – 0.012) Valve guide to valve stem 0.010 –…
Page 535
ITEM STANDARD LIMIT Camshaft runout 0.10 — (0.004) Cam chain pin (at arrow “3”) 14th pin — Cylinder head distortion 0.20 — (0.008) CYLINDER + PISTON + PISTON RING Unit: mm (in) ITEM STANDARD LIMIT Compression pressure 1 300 – 1 700 kPa 1 000 kPa (13 –…
Page 536: Oil Pump

CONROD + CRANKSHAFT Unit: mm (in) ITEM STANDARD LIMIT Conrod small end I.D. 15.010 – 15.018 15.040 (0.5909 – 0.5913) (0.5921) Conrod big end side clearance 0.10 – 0.20 0.30 (0.004 – 0.008) (0.012) Conrod big end width 19.95 – 20.00 —…
Page 537
CLUTCH Unit: mm (in) ITEM STANDARD LIMIT Clutch lever play 10 – 15 — (0.4 – 0.6) Clutch release screw 1/2 turn back — Drive plate thickness 2.72 – 2.88 2.42 No. 1, 2 and 3 (0.107 – 0.113) (0.095) Drive plate claw width 13.85 –…
Page 538
THERMOSTAT + RADIATOR + FAN + COOLANT ITEM STANDARD/SPECIFICATION NOTE Thermostat valve opening temper- Approx. 82 °C (180 °F) — ature Thermostat valve lift 8 mm (0.31 in) and over at 95 °C (203 °F) — ECT sensor resistance 20 °C Approx.
Page 539
FI SENSORS ITEM SPECIFICATION NOTE CMP sensor resistance 0.9 – 1.7 kΩ CMP sensor peak voltage 0.5 V and more When cranking 142 – 194 Ω CKP sensor resistance CKP sensor peak voltage 0.5 V and more When cranking IAP sensor input voltage 4.5 –…
Page 540: Throttle Body

THROTTLE BODY ITEM SPECIFICATION Bore size 44 mm I.D. No. 41G1 (For E-33), 41G0 (For the others) Idle r/min 1 150 ± 100 r/min Fast idle r/min 1 400 – 2 000 r/min (When cold engine) Throttle cable play 2.0 – 4.0 mm (0.08 –…
Page 541
WATTAGE Unit: W STANDARD/SPECIFICATION ITEM E-03, 28, 33 Others ← Headlight ← ← Position/Parking light 5 × 2 ← Brake light/Taillight ← Turn signal light 21 × 4 ← License plate light ← Combination meter light ← Turn signal indicator light ←…
Page 542
ITEM STANDARD LIMIT Wheel rim runout Axial — (0.08) Radial — (0.08) Wheel rim size Front 17 M/C × MT 3.50 — Rear 17 M/C × MT 6.00 — Wheel axle runout 0.25 Front — (0.010) 0.25 Rear — (0.010) TIRE ITEM STANDARD…
Page 543
(8.86) Front fork oil level (without spring, — outer tube fully compressed) (3.98) Front fork oil type SUZUKI FORK OIL L01 or an equivalent fork oil — Front fork oil capacity (each leg) 510 ml — (17.2/17.9 US/Imp oz) Front fork spring adjuster 4 th groove from top —…
Page 544
BATTERY HOLDER CUSHION RUBBER INSTALLATION Forward – 13 –…
Page 547
Prepared by 2005 Part No. 99500-39271-03E Printed in U.S.A.
Page 548
Printed in USA K5 K6…

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2002 GSX-R1000

Manuals and User Guides for Suzuki 2002 GSX-R1000. We have 1 Suzuki 2002 GSX-R1000 manual available for free PDF download: Service Manual

Suzuki 2002 GSX-R1000 Service Manual (446 pages)

Brand: Suzuki
|
Category: Motorcycle
|
Size: 52.2 MB

Foreword

3
Group Index

3
How to Use this Manual

4
To Locate What You Are Looking for

4
Component Parts and Work to be Done

4
Symbol (for USA)

5
Symbol (for the Other Countries)

6
Abbreviations Used in this Manual

7
SAE-To-Former Suzuki Term (Only for USA)

9
General Information

11
Contents

11
Warning/Caution/Note

12
General Precautions

12
Suzuki GSX-R1000K1 (2001-Model) View

14
Serial Number Location

14
Fuel, Oil and Engine Coolant Recommendation

15
Engine Oil

15
Brake Fluid

15
Front Fork Oil

15
Anti-Freeze/Engine Coolant

16
Liquid Amount of Water/Engine Coolant

16
Break-In Procedures

16
Cylinder Identification

16
Information Labels

17
Specifications

18
Dimensions and Dry Mass

18
Capacities

19
Electrical

19
Country and Area Codes

20
Periodic Maintenance

21
Periodic Maintenance Schedule

22
Periodic Maintenance Chart

22
Lubrication Points

23
Maintenance and Tune-Up Procedures

24
Air Cleaner

24
Heat Range

25
Carbon Deposits

25
Spark Plug Gap

26
Electrode’s Condition

26
Spark Plug and Ignition Coil/Plug Cap Installation

26
Valve Clearance

27
Valve Clearance Adjustment

29
Intake Side

30
Exhaust Side

31
Engine Oil and Oil Filter

32
Engine Oil Replacement

32
Oil Filter Replacement

33
Exhaust Control Valve

33
Fuel Hose

34
Engine Idle Speed

34
Throttle Cable Play

35
Minor Adjustment

35
Major Adjustment

36
Clutch

36
Cooling System

37
Engine Coolant Level Check

37
Engine Coolant Change

37
Air Bleeding the Cooling Circuit

38
Radiator Hoses

38
Drive Chain

39
Checking

39
Adjusting

40
Cleaning and Lubricating

40
Brake Fluid Level Check

41
Brake Pads

41
Front Brake

41
Rear Brake

42
Brake Pedal Height

42
Brake Light Switch

42
Air Bleeding from Brake Fluid Circuit

43
Tire Tread Condition

44
Steering

45
Front Fork

45
Rear Suspension

45
Exhaust Pipe Bolt and Nut

46
Chassis Bolts and Nuts

47
Compression Pressure Check

49
Compression Test Procedure

49
Low Oil Pressure

50
High Oil Pressure

50
Oil Pressure Test Procedure

50
Engine

51
Engine Components Removable with the Engine in Place

52
Engine Center

52
Engine Right Side

52
Engine Left Side

52
Engine Removal

53
Oil Cooler

54
Radiator

54
Exhaust Pipe and Muffler

56
Electric Parts

56
Engine Sprocket and Gear Shift Lever

58
Engine Mounting

59
Engine Installation

61
Engine Disassembly

65
Starter Motor

65
Pair Valve

65
Cylinder Head Cover

65
Camshafts

66
Cylinder Head

67
Oil Pump

70
Gear Shift System

70
Starter Idle Gear

71
Starter Clutch

72
Cam Chain, Cam Chain Tensioner, Cam Chain Guide

72
CKP Sensor Inspection

72
Generator Cover

73
Generator Rotor

73
Gear Position Switch

74
Breather Cover

74
Oil Filter

74
Oil Pan

74
Oil Pressure Regulator

75
Oil Pressure Switch

75
Oil Strainer

75
Lower Crank Case

75
Middle Crankcase

76
Balancer Shaft

76
Crankshaft

76
Piston and Conrod

77
Engine Components Inspection and Service

78
Pair Reed Valve

78
Pair Control Valve

78
Cam Position Sensor

79
Camshaft Identification

79
Cam Wear

79
Camshaft Journal Wear

80
Camshaft Runout

81
Cam Sprocket

81
Cam Chain Tension Adjuster

81
Cam Chain Guide

81
Cylinder Head and Valve

82
Valve and Valve Spring Disassembly

82
Cylinder Head Distortion

83
Valve Stem Runout

83
Valve Head Radial Runout

83
Valve Face Wear

83
Valve Stem Deflection

84
Valve Stem Wear

84
Valve Guide Servicing

85
Valve Seat Width Inspection

86
Valve Seat Servicing

86
Initial Seat Cut

87
Top Narrowing Cut

87
Botton Harrowing Cut

87
Final Seat Cut

88
Valve Stem End Condition

89
Valve Spring

89
Valve and Valve Spring Reassembly

90
Intake Pipe

91
Water Bypass Union

91
Clutch Drive Plates Inspection

92
Clutch Driven Plates Inspection

92
Clutch Spring Inspection

92
Clutch Bearing Inspection

92
Inspection

93
Gearshift System

94
Gearshift Shaft/Gearshift Arm Disassembly

94
Gearshift Shaft/Gearshift Arm Reassembly

94
Transmission

96
Reassembly

97
Transmission Parts Location

98
Cylinder Distortion

99
Cylinder Bore

99
Piston and Piston Ring

100
Piston Diameter

100
Piston to Cylinder Clearance

100
Pinton Pins and Pin Bore

100
Piston Ring to Groove Clearance

101
Piston Ring Free End Gap and Piston Ring End Gap

101
Piston Ring Reassembly

102
Lower Crankcase

103
Gearshift Fork and Gearshift Cam

103
Gearshift Fork to Groove Clearance

103
Gearshift Fork Groove Width

103
Bearing Removal

104
Installation

105
Oil Jet

107
Removal

107
Inspection and Cleaning

107
Plugs

108
Balancer Shaft Journal Bearing

109
Selection

109
Crankshaft Runout

111
Conrod Small End I.D.

111
Conrod Big End Side Clearance

111
Conrod-Crank Pin Bearing Inspection

112
Conrod-Crank Pin Bearing Selection

112
Crankshaft Journal Bearing

114
Crankshaft Thrust Bearing

116
Crankshaft Thrust Clearance Adjustment

116
Thrust Bearing Selection Table

117
Engine Reassembly

118
Crankcase

121
Cam Chain Drive Sprocket

132
Cam Chain Tensioner and Cam Chain Guide

132
Started Idle Gear

133
FI System/Intake Air System/Exhaust System

150
Precautions in Servicing

152
Connector/Coupler

152
Fuse

153
Ecm/Various Sensors

153
Electrical Circuit Inspection Procedure

154
Open Circuit Heck

154
Continuity Check

155
Voltage Check

156
Short Circuit Check (Wire Harness to Ground)

156
Using Testers

157
FI System Technical Feature

158
Injection Time (Injection Volume)

158
Compensation of Injection Time (Volume)

159
Injection Stop Control

159
Fuel Delivery System

160
Fuel Pump

161
Fuel Pressure Regulator

162
Fuel Injector

162
Fuel Pump Control System

163
ECM (FI Control Unit)

164
Injection Timing

165
Intake Air Pressure Sensor (IAP Sensor)

166
Throttle Position Sensor (TP Sensor)

166
Crankshaft Position Sensor (CKP Sensor)

167
Camshaft Position Sensor (CMP Sensor)

167
Intake Air Temperature Sensor (IAT Sensor)

167
Engine Coolant Temperature Sensor (ECT Sensor)

168
Atmospheric Pressure Sensor (AP Sensor)

168
Tip Oven Sensor (to Sensor)

169
Secondary Throttle Position Sensor (STP Sensor)

169
Intake Air System

170
Secondary Throttle Control System

170
Operation

171
Exhaust Control System

172
FI System Parts Location

174
FI System Diagram

176
FI System Wiring Diagram

177
Self-Diagnosis Function

178
User Mode

178
Dealer Mode

179
Fail-Safe Function

181
FI System Troubleshooting

182
Self-Diagnostic Procedure

183
Self-Diagnosis Reset Procedure

183
Malfunction Code and Defective Condition

184
«C12» CMP Sensor Circuit Malfunction

186
«C12» CKP Sensor Circuit Malfunction

187
«C13» IAP Sensor Circuit Malfunction

188
Output Voltage

189
«C14» TP Sensor Circuit Malfunction

190
«C15» ECT Sensor Circuit Malfunction

192
«C21» IAT Sensor Circuit Malfunction

193
«C22» AP Sensor Circuit Malfunction

194
«C23» to Sensor Circuit Malfunction

196
«C24», «C25», «C26» or «C27» Ignition System Malfunction

197
«C28» STV Actuatoor Circuit Malfunction

197
«C29» STP Sensor Circuit Malfunction

198
«C31» Gear Position (GP) Switch Circuit Malfunction

200
«C32», «C33», «C34» or «C35» Fuel Injector Malfunction

201
«C41» FP Relay Circuit Malfunction

202
«C42» IG Switch Circuit Malfunction

202
«C46» EXCV Actuator Circuit Malfunction

203
Fuel System

206
Fuel Tank Lift-Up

206
Fuel Tank Removal

206
Fuel Tank Installation

206
Fuel Pressure Inspection

207
Fuel Pump Inspection

208
Fuel Discharge Amount Inspection

208
Fuel Pump Relay Inspection

210
Fuel Pump and Fuel Filter Removal Construction

210
Fuel Mesh Filter Inspection and Cleaning

212
Fuel Pump and Fuel Mesh Filter Installation

212
Throttle Body Construction

215
Air Cleaner Box

216
Throttle Body

217
Throttle Body Disassembly

218
Throttle Body Cleaning

219
Throttle Body Reassembly

220
Wire Color

221
Throttle Body Installation

222
STP Sensor Adjustment

223
Throttle Body Clamp Position

223
Fuel Injector Inspection

224
Fuel Injector Removal

224
Fuel Injector Installation

224
Fast Idle Adjustment

224
Throttle Valve Synchronization

225
Calibrating each Gauge

225
Throttle Position Sensor (TPS) Setting

228
Throttle Cable Adjustment

228
EXCVA (Exhaust Control Valve Actuator) and EXCV (Exhaust Control Valve)

229
EXCVA Removal

229
EXCVA Installation

230
EXCV Cable Replacement

231
EXCVA Adjustment

233
EXCV Removal

236
EXCV Inspection

236
EXCV Installation

237
IAP Sensor Inspection/Removal/Installation

239
TP Sensor Inspection/Removal/Installation

239
CMP Sensor Inspection/Removal/Installation

239
IAT Sensor Inspection/Removal/Installation

239
ECT Sensor Inspection/Removal/Installation

240
AP Sensor Inspection/Removal/Installation

240
TO Sensor Inspection/Removal/Installation

240
STP Sensor Inspection/Removal/Installation

240
Cooling and Lubrication System

241
Engine Coolant

242
Cooling Circuit Inspection

243
Radiator and Water Hoses

244
Radiator Removal

244
Radiator Cap Inspection

244
Radiator Inspection and Cleaning

244
Radiator Remounting

245
Water Hose Inspection

245
Cooling Fan

246
Cooling Fan Thermo-Switch

246
Cooling Fan Control Relay

247
Engine Coolant Temperature Sensor

248
Temperature Sensor Specification

248
Thermostat

249
Water Pump

251
Removal and Disassembly

251
Bearing

254
Mechanical Seal

254
Oil Seal

254
Seal Washer

254
Reassembly and Installation

255
Lubrication System

258
Engine Lubrication System Chart

260
Engine Lubrication System

261
Chassis

264
Exterior Parts

266
Fastener Removal and Reinstallation

266
Screen

266
Body Cowling Cover and Lower Bracket Cover

267
Right and Left under Cowlings

267
Body Cowling

268
Remounting

268
Right and Left Air Intake Pipes

269
Cowling Brace

269
Front Seat

270
Rear Seat and Seat Tail Cover

270
Frame Cover

270
Front Wheel Construction

271
Axle Shaft

273
Wheel Bearings

273
Reassembly and Remounting

274
Brake Disc

275
Spacer Nut

276
Brake Caliper

276
Front Axle

276
Front Fork Construction

277
Inner and Outer Tubes

280
Fork Spring

280
Damper Rod

281
Oil Seal and Dust Seal

281
Damper Rod Bolt

282
Fork Oil

283
Front Fork Inner Rod Lock Nut

284
Front Fork Cap Bolt

284
Suspension Settings

286
Spring Pre-Load Adjustment

286
Damping Force Adjustment

286
Standard Front Suspension Setting

286
Steering Damper Construction

287
Steering Construction

288
Outer Race

290
Inner Race

290
Stem Nut

291
Front Fork and Steering Stem Upper Bracket

292
Steering Tension Adjustment

292
Handlebar Construction

293
Right Handlebar

293
Left Handlebar

293
Rear Wheel Construction

296
Rear Axle

298
Wheel Damper

298
Sprocket

298
Bearings

299
Dust Seals

302
Rear Shock Absorber Construction

304
Rear Shock Absorber Disposal

306
Gas Pressure Release

306
Suspension Setting

307
Damping Force Adjustment (Rebound Side, Compression Side)

307
Standard Suspension Setting

307
Rear Suspension Construction

308
Spacer

311
Swingarm Bearing

311
Cushion Lever Bearing

312
Cushion Lever and Cushion Lever Rods

312
Swingarm Pivot Shaft

312
Chain Buffer

312
Swingarm Pivot Thrust Clearance Adjustment

315
Shock Absorber and Cushion Lever Mounting Nut

316
Torque Link

316
Final Inspection and Adjustment

316
Front Brake Construction

317
Brake Pad Replacement

318
Brake Fluid Replacement

318
Caliper Removal and Disassembly

319
Caliper Inspection

320
Caliper Reassembly and Remounting

320
Piston Seal

320
O-Ring

320
Brake Disc Inspection

321
Master Cylinder Removal and Disassembly

322
Master Cylinder Inspection

323
Master Cylinder Reassembly and Remounting

323
Rear Brake Construction

325
Cylinder, Piston and Cup Set

330
Tire Removal

331
Wheel Inspection

331
Tire Inspection

331
Valve Inspection

332
Valve Installation

332
Tire Installation

332
Balancer Weight

333
Drive Chain Cutting

334
Drive Chain Connecting

335
Joint Plate Installation

335
Joint Pin Staking

336
Electrical System

339
Cautions in Servicing

340
Connector

340
Coupler

340
Clamp

340
Connecting the Battery

341
Wiring Procedure

341
Using the Multi Circuit Tester

341
Location of Electrical Components

342
Charging System

344
Battery Current Leakage

345
Regulated Voltage

346
Generator Coil Resistance

346
Generator No-Load Performace

346
Regulator/Rectifier

347
Starter System and Side-Stand/Ignition Interlock System

348
Starter Motor Removal and Disassembly

349
Starter Motor Inspection

350
Commutator

350
Armature Coil Inspection

350
Starter Motor Reassembly

350
Starter Relay Inspection

351
Side Stand/Ignition Interlock System Parts Inspection

352
Side-Stand Switch

352
Turn Signal/Side-Stand Relay

354
Side-Stand Relay Inspection

354
Diode Inspection

354
Ignition System

355
Ignition Coil Primary Peak Voltage

357
Ignition Coil/Plug Cap Resistance

358
CKP Sensor Peak Voltage

359
CKP Sensor Resistance

360
Combination Meter

361
LED (Light Emitting Diode)

361
Stepping Motor

363
Engine Coolant Temperature Meter and Indicator

364
Fuel Level Indicator Switch Inspection

365
Fuel Level Indicator Light Inspection

365
Fuel Level Resistor Inspection

365
Speedometer Sensor

366
Oil Pressure Indicator

366
Lamps

367
Headlight, Brake Light/Taillight and Turn Signal Light

367
Headlight Beam Adjustment

367
Relays

368
Ignition Switch Removal

368
Battery Specifications

370
Initial Charging

370
Filling Electrolyte

370
Servicing

371
Recharging Operation

372
Servicing Information

373
Troubleshooting

374
FI System Malfunction Code and Defective Condition

374
Radiator (Cooling System)

381
Brakes

383
Battery

385
Wiring Harness Routing

386
Inside of the Body Cowling

386
Cable Routing

389
Fuel Tank Drain Hose Routing

390
Cooling System Hose Routing

391
Front Brake Hose Routing

392
Rear Brake Hose Routing

393
Pair (Air Supply) System Hose Routing

394
Fuel Tank Set-Up

395
Cowling Set-Up

396
Frame Cover Set-Up

397
Heat Shield Set-Up

397
Side-Stand Set-Up

398
Gearshift Pedal Set-Up

398
Seat Lock Cable Routing

399
Front Fender Set-Up

399
Special Tools

400
Tightening Torque

403
FI System and Intake Air System

404
Tightening Torque Chart

406
Service Data

407
Valve + Guide

407
Camshaft + Cylinder Head

407
Cylinder + Piston + Piston Ring

408
Conrod + Crankshaft

409
Balancer

409
Transmission + Drive Chain

410
Thermostat + Radiator + Fan + Coolant

410
Injector + Fuel Pump + Fuel Pressure Regulator

411
FI Sensors + Secondary Throttle Valve Actuator

411
Wattage

413
Brake + Wheel

413
Tire

414
Suspension

414
Fuel + Oil

415
Emission Control Information

417
Fuel Injection System

418
Evaporative Emission Control System (Only for E-33)

418
Canister Hose Routing (Only for E-33)

419
Canister

420
Tank Pressure Control Valve

420
Pair (Air Supply) System Diagram

421
Pair (Air Supply) System Inspecting

423
GSX-R1000K2 (’02-Model)

424
Drive Train

429
Tightening Torque for Cam Chain Tension Adjuster Cap

435
Fuel Pump and Fuel Level Indicator Switch

436
Fast Idle

437
Wiring Diagram (’01) for E-03, 28, 33

439
Wiring Diagram (’01) for E-19

440
Wiring Diagram (’01) for E-24

441
Wiring Diagram (’02) for E-03, 28, 33

442
Wiring Diagram (’02) for E-24

443
Wiring Diagram (’02) for the Others

444
Wire Harness Routing

445

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Service Manual for L7 Suzuki GSX-R 1000 2017 motorcycles. Service Manual Suzuki GSX-R, a great reference for the repair and maintenance.

Service Manual, fix motorcycle yourself with a repair manual.

Content 2017 Suzuki GSX-R 1000 L7 Service Manual

General Information
General precautions
Serial number location
Fuel, oil and engine coolant recommendation
Break-in procedures
Cylinder Identification
Information labels
Specifications
Country or area

Periodic Maintenance
Periodic maintenance schedule
Maintenance and tune-up procedures
Compression pressure check
Oil pressure check

Engine
Engine Removal and Installation
Crankshaft / Cylinder Head
Cylinder / Piston
Clutch
Engine Lubrication System
Starter system / Signal generator
Generator
Gearshift Linkage
Crankcase / Transmission / Crankshaft / Conrod

Fuel Injection / Air intake
FI System Technical Features
Intake Air System
FI System Parts Location
FI System Diagram
FI System Wiring Diagram
Self-Diagnosis Function
Fail-Safe Function
FI System Troubleshooting
Fuel System
Throttle Body and STV Actuator
Sensors

Cooling and Lube system
Cooling Circuit
Engine Coolant
Radiator and Water Hoses
Cooling Fan
Cooling Fan Thermo-Switch
Engine Coolant Temperature Gauge
Thermostat
Water Pump
Lubrication System

Chassis
Exterior Parts
Front Wheel
Front Fork
Steering
Rear Wheel
Rear Suspension
Front Brake
Rear Brake
Tire and Wheel

Electrical System
Cautions in Servicing
Location of Electrical Components
Charging System
Starter System and Side-Stand / Ignition
Interlock System
Ignition System
Combination Meter
Lamps
Switches
Relay
Battery

Servicing Information
Troubleshooting
Wiring Diagram
Wire Harness, Cable and Hose Routing
Fuel Tank Set-up
Cowling Set-up
Heat Shield Set-up
Side-stand Set-up
Gearshift Pedal Set-up
Fairing and Frame Cover Set-up
Special Tools
Tightening Torque
Service Data

Emission Control Information
Fuel Injection System
Evaporative Emission Control System
Canister Hose Routing
Evaporative Emission Control System Inspection
Pair (Air Supply) System Diagram
Pair (Air Supply) System Hose Routing
Pair (Air Supply) System Inspection

Wiring Diagram

Источник

Руководство на английском языке по эксплуатации и техническому обслуживанию мотоциклов Suzuki GSX-R250.

Издательство: Suzuki Motor Corporation
Год издания: —
Страниц: 22
Формат: PNG
Размер: 6,2 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R400.

Издательство: Suzuki Motor Corporation
Год издания: —
Страниц: 246
Формат: PDF
Размер: 22,3 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R600 1997-2000 годов выпуска.

Издательство: Suzuki Motor Corporation
Год издания: —
Страниц: 429
Формат: PDF
Размер: 48,5 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R600 2001-2002 годов выпуска.

Издательство: Suzuki Motor Corporation
Год издания: —
Страниц: 399
Формат: PDF
Размер: 41,8 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R600.

Издательство: Suzuki Motor Corporation
Год издания: 2003
Страниц: 466
Формат: PDF
Размер: 48,9 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R600.

Издательство: Suzuki Motor Corporation
Год издания: 2006
Страниц: 517
Формат: PDF
Размер: 45,9 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R750.

Издательство: Suzuki Motor Corporation
Год издания: 1995
Страниц: 558
Формат: PDF
Размер: 188,3 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R750 2000-2002 годов выпуска.

Издательство: Suzuki Motor Corporation
Год издания: —
Страниц: 498
Формат: PDF
Размер: 142,6 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R750.

Издательство: Suzuki Motor Corporation
Год издания: 2004
Страниц: 471
Формат: PDF
Размер: 40,8 Mb

Руководство на английском языке по ремонту мотоциклов Suzuki GSX-R750.

Издательство: Suzuki Motor Corporation
Год издания: 2006
Страниц: 522
Формат: PDF
Размер: 46,0 Mb

Руководство на английском языке по техническому обслуживанию и ремонту мотоциклов Suzuki GSX600F Katana, GSX750F Katana, GSX1100F Katana 1988-1996 годов выпуска и GSX-R750, GSX-R1100 1985-1992 годов выпуска.